2007 YAMAHA YBR125 Owners Manual

1. Key identification numberKey identification numberThe key identification number is
stamped on the key.
Record this number in the space
provided and use it for reference
when obtaining a new key.
1. Frame serial numberThe frame serial number is stamped
into the steering head pipe on right
hand side.Frame serial number
1. Engine serial numberThe engine serial number is
stamped into the right hand
crankcase.Engine serial number
CUSTOMER INFORMATION
9-1

10-1
1. Check for any missing item(s), scratches in painted/plated part(s), saddle or other external
visual damages and take corrective action.
Check each of the following items individually and mention the corrective action (as per the
recommended specifications) in the boxes provided.2. Check for missing part(s), if any.A. FRAME
a. Brakes
Front : Free Play at Lever End (10 ~ 15 mm)
Rear :Free Play at Rear Brake (20 ~ 30 mm)
b. Clutch :Free Play at Lever End (10 ~ 15 mm)c. Throttle :Free Play at Throttle Grip (3 ~7 mm)d. Steering :Check for Free Movemente. Suspension
Front Fork : Check for any sticky movement
Rear Shock Abs : For Free Stroking & Setting on both
(To be filled in by the Dealer on receipt of the Motorcycle from YMIS)
Odo-Meter
ReadingDate of
Inspection
Frame
No.Engine
No.Date of
SaleFound OK
Set RightReplaced
Cleaned
Lubricated
RCL
S
PRE-DELIVERY INSPECTION REPORT
No.
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PRE-DELIVERY INSPECTION REPORT
f. Wheels
Tyre :Tyre pressure Solo Double
(PSI)
Front 25 25
Rear 33 36
R i m : Runout - Radial - 1.5 mm (Max)
- Lateral - 1.5 mm (Max)
Spokes : No loosenes
g. Locks Operation : • Ignition
• Steering• Fuel Tank Cap• Side Cover (L.H.)
h. FastenersSpecified Torque
(Ft-Lb)
1. Front Wheel Axle Nuts 25-40
2. Front Fork (Crown Handle & Inner Tube)13-202. Front Fork under Bracket Stem Nut18-223. Handle Bar Mounting Bolts 13-204. Rear Shock Absorber Mounting Bolts22-355. Rear Swing Arm Pivot Shaft Nut32-526. Rear Wheel Axle/Sprocket. Shaft Nuts60-70
B. ENGINE
a. Engine Oil : • Oil Level (For checking - Refer Pg. 6-9)
• Check for any Leakages
10-2
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b. Spark Plug :Recommended No. P-RA7HC(Champion)
Gap 0.8 ±0.1 mm
c. Valve Clearance :(Cold condition)
(If required) Inlet0.08 ~ 0.12 mm
Exhaust0.10 ~ 0.14 mm
(After matching of the mark on sprocket cam chain with mark on Cylinder
Head Casting and ensuring the Piston at TDC of compression stroke.)
d. Kick Operation: For free Movement
e. Carburetor : • Idle RPM
In warmed up condition
(1300~1500 RPM)
• Check for Overflow
f. Drive Chain : • Alignment
• Slackness(20 ~ 30 mm)
g. FastenersSpecified Torque
(Ft-Lb)
1. Cylinder Head Bolts14-17
2. Engine Mounting
a) Engine Mounting Front and Stay Front25-29
b) Stay Engine Front and Frame25-29c) Engine Mounting Rear and Frame25-29d) Engine Mounting Upper &
Stay Engine Upper25-29e) Stay Engine Upper and Frame25-29f) Engine Mounting Front Lower and Frame25-29
3. Front and Rear Silencer Mounting Nut9-124. Crown Handle Centre Bolt8-14
PRE-DELIVERY INSPECTION REPORT
10-3
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PRE-DELIVERY INSPECTION REPORT10-4
C. ELECTRICAL
a. Ignition Switch Operation
b. Left Hand Switch Operation & Pass Beam
• Horn
• Indicator• Head Light
c. All Bulbs - Functioningd. Battery
• Electrolyte Level
• Specific Gravity• Routing of Breather Pipe• Fuse• Routing of Positive Wire (Red) Below Breather Pipe
D. ROAD TEST
a. Starting
b. Gear Shifting Operationc. Clutch Operationd. Application of Brakes (Front and Rear)e. Speedo/ Odo Meter Operationf. Fuel gauge OperationEXPLAINED BYSIGNATURE: _____________ NAME:
CUSTOMER’S SIGN
MAIN SELLING DLR’S STAMP, SIGNATURE
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10-5
1. Operation of all the locks (Ignition, Steering, Fuel Tank Cap, Side Cover L.H.).
2. Fuel Cock Lever Operation and its reserve position; Fuel Tank Capacity including reserve & Fuel
Gauge.
3. Operation and function of Starter Lever.
4. Operation of Kick Lever.
5. Operation of Throttle.
6. Operation of Handle Bar Switches, their Functions and Pass Beam.
7. Disadvantages of riding on half Clutch (Never ride with clutch pressed).
8. Gear shifting pattern.
9. Tyre inflation pressure :Front - 25 Psi Rear - 33 Psi (Solo), 36 Psi (Double)
10. Never give sudden acceleration; always accelerate gradually
11. Simultaneous use of Front and Rear Brakes.
12. Never ride with your foot on Rear brake Pedal.
13. Whenever parking the Motorcycle on the Side Stand, ensure that the Fuel Cock Lever is in closed
position.
14. Always adjust both the right and left Shock Absorbers to the same position.INSTALLATIONProcedures to be explained to the customer on delivery of the Motorcycle by the Dealer's
Representative.
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15. Location of Storage and Tool Kit compartments and their use.
16. Procedure of opening and closing of L. H. Side Panel.
17. Battery Maintenance : Checking of electrolyte level (To add only distilled water if required &
to maintain its Specified Level)
18. Correct Drive Chain Slackness (20 ~30 mm).
19. Correct type of Spark Plug and Spark Plug gap.
20. Engine Oil (in Gear Box), level checking and explaining the importance of replacing the Engine
Oil after every 2000 KMS Always use YAMALUBE 4T OIL SG Grade.
21. TFF oil to be replaced after every 10000 Kms.
22. Running- In Period/ Preventive Maintenance Schedule Instructions
23. Information of emission and safety norms (AIS + CATCON).
24. Importance and schedule of Free Services
25. Warranty Terms and Conditions.
INSTALLATION
IMPORTANT CAUTION
10-6
EXPLAINED BYSIGNATURE: _____________ NAME:
CUSTOMER’S SIGN
MAIN SELLING DLR’S STAMP, SIGNATURE
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NOTES
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