2007 VOLVO S60 service

Synthetic oil is not used when the oil is changed at the normal maintenance intervals except at owner request and at
additional charge. Please consult your Volvo retailer.
Checking and adding oil
The oil level should be checked every time the vehicle is refueled. This is especially important during the period up to
the first scheduled maintenance service.
The vehicle should be parked on a level surface when the oil is checked.
If the engine is warm, wait for at least 10-15 minutes after the engine has been switched off before checking the oil.
Checking the oil
- Pull out the dipstick and wipe it with a lint-free rag.
- Reinsert the dipstick, pull it out, and check the oil level.
- Add oil if necessary. If the level is close to the MIN mark, add approximately 1 US quart (1 liter) of oil.
- Run the engine until it reaches normal operating temperature.
- Switch off the engine and wait for at least 10-15 minutes and recheck the oil level. If necessary, add oil until the
level is near the mark.
CAUTION!
- Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.
- Never fill oil above the MAX mark. This could cause an increase in oil consumption.
- Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.
- Always add oil of the same type and viscosity as already used.
WARNING!
Do not allow oil to spill onto or come into contact with hot exhaust pipe surfaces.
R-models
R-models are equipped with an oil level warning system. If the engine oil level becomes too low, the warning light in
the instrument panel will come on and a warning will be displayed in the text window.
If the yellow warning light in the instrument panel comes on and the text OIL LEVEL LOW/FILL OIL is displayed,
stop safely as soon as possible and add 1 qt (1 liter) of oil. Check the oil level with the dipstick before restarting the
engine.
If the red warning light in the instrument panel comes on and the text OIL LEVEL LOW/STOP SAFELY-->STOP
ENGINE -->SEE MANUAL is displayed, stop safely as soon as possible and add oil (not more than 1.6 qts (1.5
liters). Check the oil level with the dipstick before restarting the engine. If no oil level is visible on the dipstick, do not
start the engine. Have the vehicle towed to an authorized Volvo workshop.
pg. 176 Maintenance and servicing
Fluids
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Battery maintenance
The battery in your vehicle is located under the floor of the trunk.
Driving habits and conditions, climate, the number of starts, etc. all affect the service life and function of the battery.
In order for your battery to perform satisfactorily, keep the following in mind:
Check the fluid level in each cell in the battery every 24 months or every 15,0001 miles (24,000 km), whichever is
sooner. The fluid should be at the level shown in the illustrations above (A)
2. Do not overfill.
Use a screw driver to open the caps or cover and a flashlight to inspect the level.
If necessary, add distilled water. The level should never be above the indicator (A).
The fluid level should be checked if the battery has been recharged.
After inspection, be sure the cap over each battery cell or the cover is securely in place.
Check that the battery cables are correctly connected and properly tightened. Route ventilation hose through opening
in floor (see page 181
)
1. More frequently in warm climates.
2. The level indicator inside the battery could be designed in various ways. See illustrations.
pg. 180 Maintenance and servicing
Battery
Never disconnect the battery when the engine is running, for example when changing the battery.
The battery should be disconnected from the vehicle when a battery charger is used directly on the battery.
However, if the battery is being charged via the connecting points in the engine compartment (see page 181), the
battery must be connected.
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Replacing the battery
- Switch off the ignition and remove the key.
- Wait at least 5 minutes after switching off the ignition before disconnecting the battery so that all information in the
vehicle's electrical system can be stored in the control modules.
- Remove the bolts on the retaining bracket over the battery and lift out the bracket.
- Fold up the plastic cover over the negative (ground) battery terminal. or unscrew the cover over the battery.
- Disconnect the negative cable.
- Lift off the plastic cover if necessary and disconnect the positive cable
- Pull the ventilation hose from the battery.
- Lift out the old battery.
Installing a new battery
- Put a new battery into place.
- Put the lower retaining bracket in place and retighten the bolt.
- Reconnect the positive cable.
- Press the cover for the positive battery terminal into place and fold down the lid of the plastic cover.
- Connect the negative (ground) cable and fold down the plastic cover if applicable.
- Be sure that the ventilation hose is securely connected to the battery and that the other end of the hose is properly
routed through the ventilation opening in the floor of the battery compartment (see the illustration).
- Reinstall the retaining bracket over the battery and retighten the nuts.
WARNING!
Ventilation hose:
The battery generates hydrogen gas, which is flammable and explosive. The battery is fitted with a ventilation
hose which vents hydrogen gas out of the battery compartment through a ventilation opening in the bottom of this
compartment. If the battery must be replaced, it is essential that the ventilation hose is properly connected to the
battery and that it is routed through the ventilation opening provided (see illustration).
Be sure the ventilation hose is free of debris.
Only use replacement batteries equipped with a ventilation hose. Consult your Volvo retailer.
NOTE: After the battery has been disconnected or replaced, lock and unlock the vehicle with the central locking
system's remote control to reactivate such features as the power windows, moonroof, courtesy lighting, etc.
pg. 182 Maintenance and servicing
Replacing bulbs
When replacing bulbs, keep the following points in mind:
Never touch the glass of bulbs with your fingers. Grease and oils from your fingers vaporize in the heat and will
leave a deposit on the reflector, which will damage it.
The optional Active Bi -Xenon headlight bulbs contain trace amounts of mercury. These bulbs should always be
disposed of by an authorized Volvo retailer.
The following bulbs should only be replaced by an authorized Volvo service technician:
- Active Bi -Xenon headlights,
- Courtesy (dome) lighting,
- Reading lights,
- Glove compartment lights
- Turn signals and courtesy lights in the side door mirrors
- High-mounted brake lights
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- Diodes in the rear tail lights
Replacing bulbs at the front of the vehicle
All front bulbs (except the optional front fog lights) are replaced from the engine compartment.
WARNING!
Active Bi -Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be
replaced by an authorized Volvo service technician.
Location of the bulbs in the headlight housing
1. Side marker light
2. Turn signal
3. Low beam headlight/parking light (halogen headlights)
4. High beam headlight, parking light (Active Bi -Xenon headlights)
Certain models may have a plastic tube that may hinder access to the bulbs. This tube can be broken off and discarded.
NOTE: If you encounter difficulty when changing a bulb, please contact a Volvo workshop.
pg. 183 Maintenance and servicing
Replacing bulbs
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Fluids
Transmission1
Oil grade
Manual: MTF 97309
Automatic :
AW5
TF-80SC (S60R) JWS 3309
JWS 3309
Different types of oil should never be mixed.
Power steering
Grade: Volvo synthetic power steering fluid (Pentosin CHF 11S) P/N 1161529 or equivalent.
Brake fluid
Fluid type: DOT 4+ boiling point >536°F (280°C).
Cooling system Type Positive pressure, closed system.
Coolant Volvo original coolant/ antifreeze
Volume 9.3 US qts (8.8 liters)
The thermostat begins to open at 194°F (90°C).
1. The transmission oil does not normally need to be changed during the service life of the vehicle. However, it may be necessary to replace the oil
if the vehicle is often driven in areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, for prolonged
driving in mountainous areas, or if the vehicle is often driven short distances in temperatures under 40°F (5°C).
pg. 205 Specifications
Three way catalytic converter
Three-way catalytic converter cautions
Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or
distributor ignition systems, may cause unusually high three-way catalytic converter temperatures. Do not continue to
operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such
as engine overheating or backfiring. A properly tuned engine will help avoid malfunctions that could damage the three-
way catalytic converter.
Do not park your vehicle over combustible materials, such as grass or leaves, which can come into contact with the
hot exhaust system and cause such materials to ignite under certain wind and weather conditions.
Excessive starter cranking (in excess of one minute), or an intermittently firing or flooded engine can cause three-
way catalytic converter or exhaust system overheating.
Remember that tampering or unauthorized modifications to the engine, the Electronic Control Module, or the vehicle
may be illegal and can cause three-way catalytic converter or exhaust system overheating. This includes:
- Altering fuel injection setting or components.
- Altering emission system components or location or removing components.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for vehicles with three-way catalytic converters.
pg. 206 Specifications
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Suspension
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
pg. 207 Specifications
Electrical system
BulbsBulbs TypeSocket
High beam H9 65W
Low beam H11 55W
Active Bi -Xenon headlight (option) 65WD1S
Front foglights H1 55
Front foglights (S60 R) H3 55W
Front/rear parking lights,
front side marker lights,
rear footwell lighting,
license plate lighting W5W
W2.1x9.5d
Front/rear turn signals (amber) PY21WBAU15s
Side turn signals WY5WW2.1x9.5d
Brake lights, backup lights,
rear foglight P21W
BA15s
Rear parking light P21/4WBAZ15d
Rear parking light R5WBA15s
Rear side marker light R10WBA15s
License plate lighting WW5SV8.5
Front footwell lighting,
cargo area lighting C5W
SV8.5
Vanity mirror 1.2WSV5.5
WARNING!
Active Bi -Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be
replaced by an authorized Volvo service technician.
pg. 208 Specifications
Electrical system
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1. Automatic transmission: 220 kW at 100 rps, 300 hp at 6000 rpm.
2. Automatic transmission: 350Nm at 32- 100 rps, 258 ft. lbs at 1850- 6000 rpm.
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
pg. 210 Specifications
Volvo programs
Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON CALL roadside assistance. Additional information, features, and benefits
are described in a separate information package in your glove compartment.
If you have misplaced your package, dial:
In the U.S.A.:
1-800-638-6586 (1-800-63-VOLVO)
In Canada:
1-800-263-0475
Technician certification
In addition to Volvo factory training, Volvo supports certification by the National Institute for Automotive Service
Excellence (A.S.E.). Certified technicians have demonstrated a high degree of competence in specific areas. Besides
passing exams, each technician must also have worked in the field for two or more years before a certificate is issued.
These professional technicians are best able to analyze vehicle problems and perform the necessary service procedures
to keep your Volvo at peak operating condition.

Contents | Top of Page
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Engine specifications209
F
Federal Clean Air Act168
FIX NEXT SERVICE49
Fluids204
Fog light46
Fog light, rear187
Front fog light, changing186
Front park assist138
Front seat - backrest81
Front seats - power82
Front suspension206
Fuel106
Fuel filler cap2, 110
Fuel filler door2, 109
Fuel Formulations107
Fuel gauge44
Fuel tank, capacity202
Fuses190
G
Gasoline106
Geartronic118
manual shifting118
Generator warning light46
Glove compartment89
Grocery bag holder91
Gross vehicle weight (GVW)153
H
Handling114
Hazard warning flashers58
Head restraint - center, rear92
Headlight wiper blades178
Headlights55
Heated front seats76
High beam flash55
High beam headlights55
High beam indicator44
Hoisting the car171
Home safe lighting55
HomeLink¨ Universal Transceiver229
Hood - opening173
I
Ignition switch112
Immobilizer (start inhibitor)96
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