2007 TOYOTA PRIUS Owners Manual

417
DOITYOURSELF MAINTENANCE
Electrical components
Checking 12 volt battery condition418
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 volt battery recharging precautions 420
. . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 420
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 422
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
Replacing light bulbs 422
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
SECTION 8– 3

418
CAUTION
12 VOLT BATTERY PRECAUTIONS
When the 12 volt battery must be re-
placed, use the Prius designated bat-
tery.
The 12 volt battery produces flam-
mable and explosive hydrogen gas.
Do not cause a spark from the bat-
tery with tools.
Do not smoke or light a match near
the battery.
The electrolyte contains poisonous
and corrosive sulfuric acid.
Avoid contact with eyes, skin or
clothes.
Never ingest electrolyte.
Wear protective safety glasses when
working near the battery.
Keep children away from the bat-
tery.
EMERGENCY MEASURES
If electrolyte gets in your eyes,
flush your eyes with clean water
and get immediate medical atten-
tion. If possible, continue to apply
water with a sponge or cloth while
en route to the medical office.
If electrolyte gets on your skin,
thoroughly wash the contact area. If
you feel pain or burn, get medical
attention immediately.
If electrolyte gets on your clothes,
there is a possibility of its soaking
through to your skin, so immediate-
ly take off the exposed clothing and
follow the procedure above, if nec-
essary.
If you accidentally swallow electro-
lyte, drink a large quantity of water
or milk. Follow with milk of magne-
sia, beaten raw egg or vegetable
oil. Then go immediately for emer-
gency help.
83p035
Open the back door. Remove the lug-
gage storage box and 12 volt battery
cover.
If the back door does not open, see “If
you cannot operate back door opener” on
page 380.
Checking 12 volt battery
condition—
—Precautions —Checking 12 volt battery
exterior

419
83p001c
Terminals
Ground
cableHold−down clamp
Check the battery for corroded or loose
terminal connections, cracks, or loose
holddown clamp.
a. If the battery is corroded, wash it off with a solution of warm water and bak-
ing soda. Coat the outside of the termi-
nals with grease to prevent further cor-
rosion.
b. If the terminal connections are loose, tighten their clamp nuts—but do not
overtighten.
c. Tighten the hold− down clamp only
enough to keep the battery firmly in
place. Overtightening may damage the
battery case.
NOTICE
 Be sure the hybrid system and all
accessories are off before perform-
ing maintenance.
 When checking the battery, remove
the ground cable from the negative
terminal (“–” mark) first and rein-
stall it last.
 Be careful not to cause a short cir-
cuit with tools.
 Take care no solution gets into the
battery when washing it.
If the 12 volt battery is disconnected or
run down, the power window and back
door may not operate automatically and
the jam protection function will not func-
tion correctly and does not open the back
door after you reconnect, replace or re-
charge the battery. In any of these cases,
you should normalize each system. To
normalize them, see “Power windows” on
page 43 and “Back door” on page 42.
Before you disconnect the 12 volt battery,
confirm the shift position is “P” and apply
the parking brake completely. After you reconnect the 12 volt battery,
shift the shift lever to “N” and confirm the
shift position is “N” when the “IG
−ON”
mode is enabled.
After connecting the cables, the hybrid
system may not start by pushing the
“POWER” switch. In that case, push it
once again.

420
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:1. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
2. Make sure the power switch on the recharger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION
Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.
Only do a slow charge (3.5A or
less). Charging at a quicker rate is
dangerous. The battery may ex-
plode, causing personal injuries.
NOTICE
Never recharge the battery with the
hybrid system on. Also, be sure all
accessories are turned off.
83p003
Type A
Type B
Type C Good Blown
Good Blown
Good Blown
12 volt battery recharging
precautions
Checking and replacing fuses

421
83p004b
If the headlights or other electrical
components do not work, check the
fuses. If any of the fuses are blown,
they must be replaced.
See “Fuse locations” on page 397 for
locations of the fuses.
Turn the hybrid system and inoperative
component off. Pull the suspected fuse
straight out and check it.
Determine which fuse may be causing the
problem. The lid of the fuse box shows
the name of the circuit for each fuse. See
page 435 for the functions controlled by
each circuit.Type A fuses can be pulled out by the
pull
−out tool. The location of the pull −out
tool is shown in the illustration.
If you are not sure whether the fuse has
blown, try replacing the suspected fuse
with one that you know is good.
If the fuse has blown, push a new fuse
into the clip.
Only install a fuse with the amperage rat-
ing designated on the fuse box lid.
If you do not have a spare fuse, in an
emergency you can pull out the “DOME”
or “OBD” fuse, which may be dispensable
for normal driving, and use it if its amper-
age rating is the same.
If you cannot use one of the same amper-
age, use one that is lower, but as close
to the rating as possible. If the amperage
is lower than that specified, the fuse
might blow out again. but this does not
indicate anything wrong. Be sure to get
the correct fuse as soon as possible and
return the substitute to its original clip.
It is a good idea to purchase a set of
spare fuses and keep them in your ve-
hicle for emergencies. If the new fuse immediately blows out,
there is a problem with the electrical sys-
tem. Have your Toyota dealer correct it as
soon as possible.
CAUTION
Never use a fuse with a higher am-
perage rating, or any other object, in
place of a fuse. This may cause ex-
tensive damage and possibly a fire.

422
If any washer does not work, the wash-
er tank may be empty. Add washer
fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below the freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer ’s directions for how much to
mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the hybrid system and
light switch are off. Use bulbs with the
wattage ratings given in the table.
The stop lights and high mounted stoplight
consist of a number of LEDs. If any of
the LEDs burn out, take your vehicle to
your Toyota dealer to have the light re-
placed.
If two or more LEDs in a stop light burn
out, your vehicle may not conform to local
laws (SAE).
CAUTION
To prevent burning yourself, do not
replace the light bulbs while they
are hot.
Halogen bulbs have pressurized gas
inside and require special handling.
They can burst or shatter if
scratched or dropped. Hold a bulb
only by its plastic or metal case.
Do not touch the glass part of a
bulb with bare hands.
Vehicles with discharge headlights—
Do not touch the highintensity dis-
charge headlight’s high voltage
socket when the headlights are
turned on. An extremely high volt-
age of 20,000V will be discharged
and could result in serious injury
or death by electric shock.
Do not attempt to take apart or re-
pair the headlight bulbs, connec-
tors, power supply circuits, or re-
lated components. Doing so could
result in electric shock and serious
injury or death. Call your Toyota
dealer for headlight repair or servic-
ing, including replacement of bulbs
and bulb disposal.
NOTICE
Only use a bulb of the listed type.
Adding washer fluidReplacing light bulbs—

423
The inside of the lens of exterior lights
such as headlights may temporarily fog up
when the lense becomes wet in the rain
or in a car wash. This is not a problem
because the fogging is caused by the
temperature difference between the outside
and inside of the lense, just like the
windshield fogs up in the rain. However, if
there is a large drop of water on the
inside of the lense, or if there is water
pooled inside the light, contact your
Toyota dealer.Light bulbsBulbNo.WTy p e
Headlights
Discharge headlights
Halogen headlights
—
—35
60/55A
B
Front fog lights900651C
Parking lights—5D
Front turn signal
lights—21D
Rear turn signal lights—21D
Tail lights—5D
Stop lights—4.4F
High mounted stop-
light—2.8F
Back −up lights744021D
License plate lights—5D
Interior lights—8E
Personal lights—5D
Door courtesy lights—5D
Vanity lights—5E
Luggage compart-
ment light—5E
A: D4R Discharge bulbs
B: HB2 Halogen bulbs
C: HB4 Halogen bulbs
D: Wedge base bulbs
E: Double end bulbs
F: LEDs (Light −emitting Diodes)

424
—Headlights
83p030a
1. Open the hood. Remove the clipsand take out the cover.
Remove and install the clips as shown in
the following illustrations.
83p031
Removing clip
83p032
Installing clip
83p010a
2. RIGHTHAND HEADLIGHT ONLY: Re- move the clip and take out the air
cleaner inlet.
Remove and install the clip as shown in
the following illustrations.