2007 SUZUKI AERIO Filter

Downloaded from www.Manualslib.com manuals search engine Part No. 99011-54G27-03E
June, 2006
OWNER’S MANUAL
99011-54G27-03E AERIO
Printed in Japan
See page 1-1
10.0 mm
Keep With Vehicle At All Times.
Contains Important Information
On Safety, Operation & Maintenance.
SERVICE STATION INFORMATION
Fuel recommendation: Brake and clutch fluid:
Engine oil recommendation: Automatic transaxle fluid:
Tire cold pressure:
For further details, see “Engine Oil and Filter” in the
“INSPECTION AND MAINTENANCE” section.DOT3
An equivalent of DEXRON®
-III.
See the “Tire Information Label” located on the
driver’s door lock pillar.
2007Engine oil with “Starburst” symbol
Made from 100% recycled paper,
except for cover.
ENGLISH
Suzuki Red: Magenta 100%, Yellow 100%
Suzuki Blue: Cyan 100%, Magenta 70%

Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
9
54G27-03E
60G410
INSPECTION AND MAINTENANCEMaintenance Schedule ....................................................... 9-2
Periodic Maintenance Schedule ........................................ 9-3
Maintenance Recommended under Severe Driving
Conditions ........................................................................... 9-7
Engine Oil and Filter ........................................................... 9-11
Gear Oil ................................................................................ 9-14
Automatic Transaxle Fluid ................................................. 9-16
Engine Coolant .................................................................... 9-17
Windshield Washer Fluid ................................................... 9-19
Air Cleaner ........................................................................... 9-20
Spark Plugs ......................................................................... 9-21
Brakes .................................................................................. 9-22
Steering Wheel .................................................................... 9-24
Clutch Pedal ........................................................................ 9-25
Tires ...................................................................................... 9-25
Battery .................................................................................. 9-35
Fuses .................................................................................... 9-35
Headlight Aiming ................................................................. 9-37
Bulb Replacement ............................................................... 9-38
Wiper Blades ....................................................................... 9-41
Air Conditioning System .................................................... 9-43

Downloaded from www.Manualslib.com manuals search engine 9-3 INSPECTION AND MAINTENANCE
54G27-03E
Periodic Maintenance ScheduleR: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
km (x 1000) 12.5 25 37.5 50 62.5 75 87.5 100 112.5 125
months 7.5 1522.53037.54552.56067.575ENGINE & EMISSION CONTROL
1. Drive belt
*Tension check, *adjustment, *replacement
–
–
–
I
–
–
–
I
–
–
2. Engine oil and oil filter R R R R R R R R R R*3.
Cooling system hoses and connections
–
–
–
I
–
–
–
I
–
–
4. Engine coolant – – – R – – – R – –*5.
Exhaust pipes and mountings
–
–
–
I
–
–
–
I
–
–
*6. EVAP canister Replace every 250000 km (150000 miles) or 180 months*7.
Emission-related hoses & tubes
–
–
–
–
–
–
–
I
–
–
8. Spark plugs – – – – – – – R – –*9.
Ignition coil (plug cap)
–
–
–
I
–
–
–
I
–
–
*10.Fuel tank & cap –I–I–I–I–I11.
Air cleaner filter element (paved road)
–
–
–
R
–
–
–
R
–
–
*12.Fuel filter ––––––––––*13.
Fuel lines and connections
–
–
–
I
–
–
–
I
–
–
*14. Canister air suction filter Replace every 250000 km (150000 miles) or 180 months
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-4 INSPECTION AND MAINTENANCE
54G27-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessary
#1: Inspect at 250000 km (150000 miles) or 180 months.
NOTE:
The maintenance services enclosed with rectangle are recommended maintenance items.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150ENGINE & EMISSION CONTROL
1. Drive belt
*Tension check, *adjustment, *replacement
–
I
–
–
–
I
–
–
–
I
2. Engine oil and oil filter R R R R R R R R R R*3.
Cooling system hoses and connections
–
I
–
–
–
I
–
–
–
I
4. Engine coolant – R – – – R – – – R*5.
Exhaust pipes and mountings
–
I
–
–
–
I
–
–
–
I
*6. EVAP canister Replace every 250000 km (150000 miles) or 180 months*7.
Emission-related hoses & tubes
–
–
–
–
–
I
–
–
–
I
8. Spark plugs – – – – – R – – – –*9.
Ignition coil (plug cap)
–
I
–
–
–
I
–
–
–
I
*10.Fuel tank & cap –I–I–I–I–I (#1)11.
Air cleaner filter element (paved road)
–
R
–
–
–
R
–
–
–
R
*12.Fuel filter –––––––––R*13.
Fuel lines and connections
–
I
–
–
–
I
–
–
–
I (#1)
*14. Canister air suction filter Replace every 250000 km (150000 miles) or 180 monthsThe U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform recom-
mended maintenance items enclosed with a rectangle will not nullify the emission warranty or limit recall liability prior to the completion
of the vehicle’s useful life. SUZUKI, however, urges that all recommended maintenance services be performed at the indicated inter-
vals and the maintenance recorded.
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-7 INSPECTION AND MAINTENANCE
54G27-03E
Maintenance Recommended under Severe Driving ConditionsFollow this schedule if your car is mainly operated under one or more of the following conditions:
 When most trips are less than 6 kilometers (4 miles)
 When most trips are less than 16 kilometers (10 miles) and outside temperature remain below freezing.
 Idling and/or low-speed operation in stop-and-go traffic.
 Operating in dusty areas.
Schedule should also be followed if the car is used for delivery service, police, taxi or other commercial applications.
R: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 3 6 9 12 15 18 21 24 27 30 33 36 39
km (x 1000) 5 101520253035404550556065
months 3 6 9 12 15 18 21 24 27 30 33 36 39ENGINE & EMISSION CONTROL
1. Drive belt
*Tension check, *adjustment, *replacement
–
–
–
–
–
–
–
–
–
I
–
–
–
2.Engine oil and oil filter RRRRRRRRRRRRR
*3.
Cooling system hoses and connections
–
–
–
–
I
–
–
–
–
I
–
–
–
4.Engine coolant –––––––––R–––
*5.
Exhaust pipes and mountings
–
–
–
–
I
–
–
–
–
I
–
–
–
*6. EVAP canister Replace every 250000 km (150000 miles) or 180 months
*7.
Emission-related hoses & tubes
–
–
–
–
–
–
–
–
–
–
–
–
–
8.Spark plugs –––––––––––––
*9.
Ignition coil (plug cap)
–
–
–
–
–
–
–
–
–
I
–
–
–
*10.Fuel tank & cap –––– I –––– I –––
11.
Air cleaner filter element (paved road)
I
I
I
I
I
I
I
I
I
R
I
I
I
*12. Fuel filter Replace every 250000 km (150000 miles) or 150 months
*13.
Fuel lines and connections
–
–
–
–
I
–
–
–
–
I
–
–
–
*14.Canister air suction filter –––––––––––––
Engine Oil and Filter: 1, 2

Downloaded from www.Manualslib.com manuals search engine 9-8 INSPECTION AND MAINTENANCE
54G27-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 42 45 48 51 54 57 60 63 66 69 72 75
km (x 1000) 70 75 80 85 90 95 100 105 110 115 120 125
months 42 45 48 51 54 57 60 63 66 69 72 75ENGINE & EMISSION CONTROL
1. Drive belt
*Tension check, *adjustment, *replacement
–
–
–
–
–
–
I
–
–
–
–
–
2.Engine oil and oil filter RRRRRRRRRRRR
*3.
Cooling system hoses and connections
–
I
–
–
–
–
I
–
–
–
–
I
4.Engine coolant ––––––R–––––
*5.
Exhaust pipes and mountings
–
I
–
–
–
–
I
–
–
–
–
I
*6. EVAP canister Replace every 250000 km (150000 miles) or 180 months
*7.
Emission-related hoses & tubes
–
–
–
–
–
–
I
–
–
–
–
–
8.Spark plugs ––––––R–––––
*9.
Ignition coil (plug cap)
–
–
–
–
–
–
I
–
–
–
–
–
*10.Fuel tank & cap – I –––– I –––– I
11.
Air cleaner filter element (paved road)
I
I
I
I
I
I
R
I
I
I
I
I
*12. Fuel filter Replace every 250000 km (150000 miles) or 150 months
*13.
Fuel lines and connections
–
I
–
–
–
–
I
–
–
–
–
I
*14.Canister air suction filter –––––––––––R
Engine Oil and Filter: 1, 2

Downloaded from www.Manualslib.com manuals search engine 9-9 INSPECTION AND MAINTENANCE
54G27-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 3 6 9 12 15 18 21 24 27 30 33 36 39
km (x 1000) 5 101520253035404550556065
months 3 6 9 12 15 18 21 24 27 30 33 36 39CHASSIS AND BODY
1. Clutch (for manual transaxle)
Fluid level check
–
–
–
–
I
–
–
–
–
I
–
–
–
*2. Brake discs and pads (front) – I – I – – – I – – – I –
Brake drums and shoes
(rear)
–
I
–
I
–
–
–
I
–
–
–
I
–
*3. Brake hoses and pipes – I – I – – – I – – – I –
4.Brake fluid level check, *replacement
–
–
–
–
I
–
–
–
–
I
–
–
–
5. Brake pedal stroke check, *adjustment–––– I –––– I –––
6.Parking brake lever and *cableLever movement check, *adjustment – I –– I –––– I –––7.Tires (including tire rotation)
–
I
–
I
–
I
–
I
–
I
–
I
–
8.Wheel discs –I–I–I–I–I–I–
*9.
Wheel bearings
–
–
–
I
–
–
–
I
–
–
–
I
–
*10. Suspension system – I – I – I – I – I – I –
*11.
Propeller shafts (AWD)/Drive axle boots
–
I
–
I
–
I
–
I
–
I
–
I
–
*12. Manual transaxle oil
Level check, *replacement
–
–
–
–
R
–
–
–
–
R
–
–
–
13.Automatic transaxle (A/T) Fluid level –––– I –––– I –––
*Fluid change
Replace every 80000 km (48000 miles)-----4-speed A/T
*Fluid hose –––––––––––––
*14.
Transfer oil (AWD)
–
–
–
–
R
–
–
–
–
R
–
–
–
*15.Rear differential oil (AWD) ––––R––––R–––
16.
Steering systemSteering wheel movement, *linkage – I – I – I – I – I – I –
17.
Power steering (if equipped)
–
I
–
I
–
I
–
I
–
I
–
I
–
18. All latches, hinges and locks – I – I – I – I – I – I –
Engine Oil and Filter: 1, 2

Downloaded from www.Manualslib.com manuals search engine 9-10 INSPECTION AND MAINTENANCE
54G27-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessary
NOTE:
This table shows the service schedule up to 125000 km (75000 miles).
Beyond 125000 km (75000 miles), perform the same services at the same intervals shown in the chart.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 42 45 48 51 54 57 60 63 66 69 72 75
km (x 1000) 70 75 80 85 90 95 100 105 110 115 120 125
months 42 45 48 51 54 57 60 63 66 69 72 75CHASSIS AND BODY
1. Clutch (for manual transaxle)
Fluid level check
–
I
–
–
–
–
I
–
–
–
–
I
*2. Brake discs and pads (front) – – I – – – I – – – I –
Brake drums and shoes
(rear)
–
–
I
–
–
–
I
–
–
–
I
–
*3. Brake hoses and pipes – – I – – – I – – – I –
4.Brake fluid level check, *replacement
–
I
–
–
–
–
R
–
–
–
–
I
5. Brake pedal stroke check, *adjustment – I–––– I –––– I
6.Parking brake lever and *cableLever movement check, *adjustment – I –––– I –––– I7.Tires (including tire rotation)
I
–
I
–
I
–
I
–
I
–
I
–
8.Wheel discs I–I–I–I–I–I–
*9.
Wheel bearings
–
–
I
–
–
–
I
–
–
–
I
–
*10. Suspension system I – I – I – I – I – I –
*11.
Propeller shafts (AWD)/Drive axle boots
I
–
I
–
I
–
I
–
I
–
I
–
*12. Manual transaxle oil
Level check, *replacement
–
R
–
–
–
–
R
–
–
–
–
R
13.Automatic transaxle (A/T) Fluid level – I –––– I –––– I
*Fluid change
Replace every 80000 km (48000 miles)-----4-speed A/T
*Fluid hose – I ––––––––––
*14.
Transfer oil (AWD)
–
R
–
–
–
–
R
–
–
–
–
R
*15.Rear differential oil (AWD) –R––––R––––R
16.
Steering systemSteering wheel movement, *linkage I – I – I – I – I – I –
17.
Power steering (if equipped)
I
–
I
–
I
–
I
–
I
–
I
–
18. All latches, hinges and locks I – I – I – I – I – I –
Engine Oil and Filter: 1, 2
Gear Oil: 6, 10