MA-50
< ON-VEHICLE MAINTENANCE >
CHASSIS AND BODY MAINTENANCE
CHASSIS AND BODY MAINTENANCE
Air Conditioner FilterINFOID:0000000001730893
1. Remove the instrument lower finisher and instrument lower cover (LH) for LHD only. Refer to IP-23, "Dis-
assembly and Assembly".
2. Remove the glove box assembly and instrument lower cover (RH) for RHD only. Refer to IP-23, "
Disas-
sembly and Assembly".
3. Compress the air conditioner filter (1) downward while sliding it
to the RH side of the vehicle to release the upper pawl.
4. Move the bottom of air conditioner filter (1) upward as shown to
release the bottom tab, then remove it.
5. Replace the air conditioner filter with new one and install the new filter in the A/C unit assembly.
CAUTION:
Make sure that the air conditioner filter lower tab is fully seated, and that the air conditioner upper
pawl is locked into place securing the new filter into the A/C unit assembly.
6. Install the glove box assembly and instrument lower cover (RH) for RHD only. Refer to IP-23, "
Disassem-
bly and Assembly".
7. Install the instrument lower finisher and instrument lower cover (LH) for LHD only. Refer to IP-23, "
Disas-
sembly and Assembly".
Checking Exhaust SystemINFOID:0000000001730894
Check the exhaust pipes, muffler, and exhaust mounts for improper
attachment, leaks, cracks, damage, chafing, or deterioration.
Checking Clutch Fluid Level and LeaksINFOID:0000000001730897
If fluid level is extremely low, check clutch system for leaks.
Checking Clutch SystemINFOID:0000000001730898
Check fluid lines and operating cylinder for improper attachment, cracks, damage, loose connections, chafing
and deterioration.
Checking M/T OilINFOID:0000000001730899
OIL LEAKAGE AND OIL LEVEL
1. Make sure that oil is not leaking from transaxle or around it.
SJIA0652E
SMA211A
CHASSIS AND BODY MAINTENANCE
MA-51
< ON-VEHICLE MAINTENANCE >
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2. Remove filler plug (1) and check oil level at filler plug hole as
shown.
CAUTION:
Do not start engine while checking oil level
3. Install a new gasket onto filler plug (1) and install it into tran-
saxle. Tighten filler plug to specification. Refer to EM-166,
"Component" .
CAUTION:
Do not reuse gasket.
Changing M/T OilINFOID:0000000001730900
DRAINING
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Install a new gasket onto drain plug (1) and install it into tran-
saxle. Tighten drain plug to specification. Refer to TM-628,
"Exploded View" (RS5F91R) or TM-672, "Exploded View"
(RS6F94R).
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit at filler plug hole as shown.
2. After refilling oil, check oil level. Install a new gasket on filler plug
(1), then install it into transaxle. Tighten filler plug to specifica-
tion. Refer to TM-628, "
Exploded View" (RS5F91R) or TM-672,
"Exploded View" (RS6F94R).
CAUTION:
Do not reuse gasket.
Checking A/T Fluid: RE4F03BINFOID:0000000001730901
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using the “COLD” range
on A/T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
SCIA7623E
SCIA7622E
Oil grade and capacity
: Refer to MA-19, "
Fluids and Lubricants"
SCIA7623E
SCIA3451E
CHASSIS AND BODY MAINTENANCE
MA-53
< ON-VEHICLE MAINTENANCE >
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2. Stop engine. Remove drain plug (1) and drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and
tighten drain plug to the specified torque. Refer to Exploded
View.
CAUTION:
Do not reuse gasket.
REFILLING
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and
tighten to the specified torque. Refer to TM-635, "
Exploded
View".
CAUTION:
Do not reuse gasket.
Balancing WheelsINFOID:0000000001730925
Adjust wheel balance using road wheel center.
CAUTION:
Be careful not to scratch the road wheel during removal.
Use clip-on type wheel balance weights only.
Wheel balance (Maximum allowable unbalance):
RotationINFOID:0000000001730926
Follow the maintenance schedule for tire rotation service intervals.
Refer to MA-7, "
Periodic Maintenance".
Do not include the T-type spare tire when rotating tires.
CAUTION:
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
Be careful not to tighten wheel nut at torque exceeding the
specification to prevent damage of disc rotor.
PCIB1504E
Oil grade and capacity : Refer to MA-19, "Fluids and
Lubricants".
SCIA7119E
Maximum allowable unbalanceDynamic (At rim flange) Less than 5 g (0.18 oz) (one side)
Static (At rim flange) Less than 10 g (0.35 oz)
Wheel nut : 113 N·m (12 kg-m, 83 ft-lb)SMA829C
MA-56
< ON-VEHICLE MAINTENANCE >
CHASSIS AND BODY MAINTENANCE
Check the brake pads for wear or damage. Refer to BR-24,
"Removal and Installation of Brake Pad" .
Axle and Suspension PartsINFOID:0000000001730909
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
Shake each wheel to check for excessive play.
Check wheel bearings for smooth operation.
Check axle and suspension nuts and bolts for looseness.
Check strut (shock absorber) for oil leakage or other damage.
Check suspension ball joint for grease leakage and ball joint dust
cover for cracks or other damage.
Drive ShaftINFOID:0000000001730910
Check boot and drive shaft for cracks, wear, damage and grease
leakage.
BRA0010D
SMA525A
SFA392B
SDIA1190J
MWI-2
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure .....................................................................
27
FUEL LEVEL SENSOR SIGNAL CIRCUIT .......29
Description ..............................................................29
Component Function Check ...................................29
Diagnosis Procedure .............................................29
Component Inspection ............................................30
OIL PRESSURE SWITCH SIGNAL CIRCUIT ...31
Description ..............................................................31
Component Function Check ...................................31
Diagnosis Procedure ..............................................31
Component Inspection ............................................31
OIL LEVEL SENSOR SIGNAL CIRCUIT ..........32
Description ..............................................................32
Diagnosis Procedure (With Diesel) .........................32
Diagnosis Procedure (Without Diesel) ....................32
Component Inspection (With Diesel) ......................32
Component Inspection (Without Diesel) .................33
AMBIENT SENSOR SIGNAL CIRCUIT .............34
Description ..............................................................34
Diagnosis Procedure ..............................................34
Component Inspection ............................................35
ECU DIAGNOSIS ........................................36
COMBINATION METER ....................................36
Reference Value .....................................................36
Wiring Diagram .......................................................39
Fail Safe .................................................................53
DTC Index ..............................................................54
BCM (BODY CONTROL MODULE) ..................55
Reference Value .....................................................55
Terminal Layout ......................................................58
Physical Values ......................................................58
Wiring Diagram .......................................................70
DTC Inspection Priority Chart ..............................73
DTC Index ..............................................................74
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) .................
75
Reference Value .....................................................75
Terminal Layout ......................................................77
Physical Values ......................................................77
Wiring Diagram .......................................................81
Fail Safe .................................................................84
DTC Index ..............................................................86
SYMPTOM DIAGNOSIS ............................87
THE FUEL GAUGE POINTER DOES NOT
MOVE .................................................................
87
Description ..............................................................87
Diagnosis Procedure ...............................................87
THE FUEL GAUGE POINTER DOES NOT
MOVE TO "F" WHEN REFUELING ..................
88
Description ..............................................................88
Diagnosis Procedure ...............................................88
THE OIL PRESSURE WARNING LAMP
DOES NOT TURN ON .......................................
89
Description ..............................................................89
Diagnosis Procedure ...............................................89
THE OIL PRESSURE WARNING LAMP
DOES NOT TURN OFF .....................................
90
Description ..............................................................90
Diagnosis Procedure ...............................................90
THE AMBIENT TEMPERATURE DISPLAY IS
INCORRECT ......................................................
91
Description ..............................................................91
Diagnosis Procedure ...............................................91
NORMAL OPERATING CONDITION ................92
INFORMATION DISPLAY .........................................92
INFORMATION DISPLAY : Description ..................92
PRECAUTION ............................................93
PRECAUTIONS .................................................93
Supplemental Restraint System (SRS) "AIR BAG"
and "SEAT BELT PRE-TENSIONER" ....................
93
ON-VEHICLE REPAIR ...............................94
COMBINATION METER ....................................94
Removal and Installation .........................................94
DISASSEMBLY AND ASSEMBLY ............97
COMBINATION METER ....................................97
Disassembly and Assembly ....................................97
MWI-6
< FUNCTION DIAGNOSIS >
METER SYSTEM
METER SYSTEM : Component Parts Location
INFOID:0000000001374649
1. Combination meter M24 2. ABS actuator and electric unit (control
unit) E33 (RHD models) (MR18DE
shown, HR16DE and K9K similar)3. IPDM E/R E43, E46, E48 (MR18DE
shown, HR16DE and K9K similar)
4. ECM E16 (MR18DE shown, HR16DE
and K9K similar)5. ABS actuator and electric unit (control
unit) E33 (LHD models)6. Fuel level sensor unit and fuel pump
B40 (view with rear seat and inspection
hole cover removed)
⇐: Front
7. Oil pressure switch F32 (HR16DE and
MR18DE models) (view with engine re-
moved)8. Oil level sensor F60 (HR16DE and
MR18DE models) (view with engine re-
moved)9. Oil pressure switch F32 (K9K models)
(view with engine removed)
10. Oil level sensor F60 (K9K models)
(view with engine removed)
ALNIA0624ZZ
MWI
METER SYSTEM
MWI-7
< FUNCTION DIAGNOSIS >
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METER SYSTEM : Component DescriptionINFOID:0000000001537306
SPEEDOMETER
SPEEDOMETER : System DiagramINFOID:0000000001374650
SPEEDOMETER : System DescriptionINFOID:0000000001374651
The ABS actuator and electric unit (control unit) provides a vehicle speed signal to the combination meter via
CAN communication lines.
Unit Description
Combination meterControls the following with the signals received from each unit via CAN communication and the sig-
nals from switches and sensors.
Speedometer Tachometer
Warning lamps Indicator lamps
Information display Warning chime
Fuel gauge
IPDM E/RReads the ON/OFF signals of the oil pressure switch and transmits the oil pressure switch signal to
the combination meter via BCM with CAN communication line.
Fuel level sensor unit Refer to MWI-29, "
Description".
Oil pressure switch Refer to MWI-31, "
Description".
Oil level sensor Refer to MWI-32, "
Description".
Ambient sensor Refer to MWI-34, "
Description".
ECMTransmits the following signals to the combination meter with CAN communication line.
Engine speed signal Engine coolant temperature signal
Fuel consumption monitor signal
ABS actuator and electric unit
(control unit)Transmits the vehicle speed signal to the combination meter with CAN communication line.
BCM Transmits signals provided by various units to the combination meter with CAN communication line.
WKIA5370E
MWI-8
< FUNCTION DIAGNOSIS >
METER SYSTEM
SPEEDOMETER : Component Parts Location
INFOID:0000000001537307
1. Combination meter M24 2. ABS actuator and electric unit (control
unit) E33 (RHD models) (MR18DE
shown, HR16DE and K9K similar)3. IPDM E/R E43, E46, E48 (MR18DE
shown, HR16DE and K9K similar)
4. ECM E16 (MR18DE shown, HR16DE
and K9K similar)5. ABS actuator and electric unit (control
unit) E33 (LHD models)6. Fuel level sensor unit and fuel pump
B40 (view with rear seat and inspection
hole cover removed)
⇐: Front
7. Oil pressure switch F32 (HR16DE and
MR18DE models) (view with engine re-
moved)8. Oil level sensor F60 (HR16DE and
MR18DE models) (view with engine re-
moved)9. Oil pressure switch F32 (K9K models)
(view with engine removed)
10. Oil level sensor F60 (K9K models)
(view with engine removed)
ALNIA0624ZZ