EX-6
< ON-VEHICLE REPAIR >[HR16DE]
EXHAUST SYSTEM
2. Disconnect each joint and mounting rubber.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Always replace exhaust gaskets and seal bearings with new ones when installing.
Discard any heated oxygen sensor 2 which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing a new heated oxygen sensor 2, clean exhaust system threads using the heated oxy-
gen sensor thread cleaner and apply anti-seize lubricant (commercial service tool).
Do not over tighten heated oxygen sensor 2. Doing so may cause damage to the heated oxygen sen-
sor 2, resulting in the “MIL” coming on.
Remove deposits from the sealing surface of each connection. Connect them securely to avoid
exhaust leakage.
Temporarily tighten nuts on the exhaust manifold side and bolts on the vehicle side. Check each part
for unusual interference, and then tighten them to the specified torque.
When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left
directions.
Exhaust Manifold to Exhaust Front Tube
1. Securely insert seal bearing (2) into exhaust manifold (1) side in
the direction shown.
Exhaust front tube (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. Install spring (3), tighten nut (4).
Be careful that the stud bolt nut does not interfere with the
flanged area ( ).
Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
Exhaust Front Tube to Center Muffler
1. Securely insert seal bearing (2) into exhaust front tube (1) side
in the direction shown.
Center muffler (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. With spring (3), tighten bolt (4).
Be careful that the stud bolt does not interfere with the flanged
area ( ).
Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
InspectionINFOID:0000000001700348
INSPECTION AFTER INSTALLATION
With the engine running, check exhaust tube joints for exhaust leakage and unusual noise.
Check to ensure that brackets and mounting rubbers are installed properly and free from undue stress.
Improper installation could result in excessive noise and vibration.
PBIC3797E
PBIC3798E
EX-10
< ON-VEHICLE REPAIR >[MR18DE]
EXHAUST SYSTEM
ON-VEHICLE REPAIR
EXHAUST SYSTEM
ComponentINFOID:0000000001696508
Removal and InstallationINFOID:0000000001696507
REMOVAL
CAUTION:
Be sure to use genuine NISSAN exhaust system parts or equivalents which are specially designed
for heat resistance, corrosion resistance and shape.
Perform the operation with the exhaust system fully cooled down because the system will be hot
just after the engine stops.
Be careful not to cut your hand on heat insulator edge.
1. Disconnect harness connector of heated oxygen sensor 2.
Using Tool, remove heated oxygen sensor 2.
CAUTION:
Be careful not to damage heated oxygen sensor 2.
a.
1. Main muffler 2. Mounting rubber 3. Ring gasket
4. Center muffler 5. Mounting rubber 6. Spring
7. Seal bearing 8. Heated oxygen sensor 2 9. Exhaust front tube
10. Seal bearing 11. Stud bolt 12. Spring
13. Ground cable
WBIA0844E
Tool number : KV10114400 (J-38365)
EXHAUST SYSTEM
EX-11
< ON-VEHICLE REPAIR >[MR18DE]
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2. Disconnect each joint and mounting rubber.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Always replace exhaust gaskets and seal bearings with new ones when installing.
Discard any heated oxygen sensor 2 which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing a new heated oxygen sensor 2, clean exhaust system threads using the heated oxy-
gen sensor thread cleaner and apply anti-seize lubricant (commercial service tool).
Do not over tighten heated oxygen sensor 2. Doing so may cause damage to the heated oxygen sen-
sor 2, resulting in the “MIL” coming on.
Remove deposits from the sealing surface of each connection. Connect them securely to avoid
exhaust leakage.
Temporarily tighten nuts on the exhaust manifold side and bolts on the vehicle side. Check each part
for unusual interference, and then tighten them to the specified torque.
When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left
directions.
Exhaust Manifold to Exhaust Front Tube
1. Securely insert seal bearing (2) into exhaust manifold (1) side in
the direction shown.
Exhaust front tube (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. Install spring (3), tighten nut (4).
Be careful that the stud bolt nut does not interfere with the
flanged area ( ).
Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
Exhaust Front Tube to Center Muffler
1. Securely insert seal bearing (2) into exhaust front tube (1) side
in the direction shown.
Center muffler (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. With spring (3), tighten bolt (4).
Be careful that the stud bolt does not interfere with the flanged
area ( ).
Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
INSPECTION AFTER INSTALLATION
With the engine running, check exhaust tube joints for exhaust leakage and unusual noise.
Check to ensure that brackets and mounting rubbers are installed properly and free from undue stress.
Improper installation could result in excessive noise and vibration.
InspectionINFOID:0000000001696389
INSPECTION AFTER INSTALLATION
Make sure clearance between tail tube and rear bumper is even.
With engine running, check exhaust tube joints for gas leakage and unusual noises.
Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
PBIC3797E
PBIC3798E
EX-14
< ON-VEHICLE REPAIR >[K9K]
EXHAUST SYSTEM
ON-VEHICLE REPAIR
EXHAUST SYSTEM
ComponentINFOID:0000000001700347
Removal and InstallationINFOID:0000000001696393
CAUTION:
Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
resistance, corrosion resistance and shape.
Perform the operation with the exhaust system fully cooled down because the system is still hot just
after the engine stops.
Be careful not to cut your hand on the insulator edge.
REMOVAL
Disconnect each joint and mounting.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Always replace exhaust gaskets and seal bearings with new ones when installing.
Remove deposits from the sealing surface of each connection. Connect them securely to avoid
exhaust leakage.
Temporarily tighten nuts on the exhaust manifold side and bolts on the vehicle side. Check each part
for unusual interference, and then tighten them to the specified torque.
1. Main muffler 2. Mounting rubber 3. Ring gasket
4. Center muffler 5. Spring 6. Seal bearing
7. Exhaust front tube 8. Stud bolt 9. Ground cable
AWBIA0159GB
EXHAUST SYSTEM
EX-15
< ON-VEHICLE REPAIR >[K9K]
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When installing each mounting rubbers, avoid twisting or unusual extension in up/down and right/
left directions.
Exhaust Manifold to Exhaust Front Tube
1. Securely insert seal bearing (2) into catalyst (1) side in the direc-
tion shown.
Exhaust front tube (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. Install spring (3), tighten nut (4).
Be careful that the stud bolt nut does not interfere with the
flanged area ( ).
Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
Exhaust Front Tube to Center Muffler
1. Securely insert seal bearing (2) into exhaust front tube (1) side
in the direction shown.
Center muffler (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. With spring (3), tighten bolt (4).
Be careful that the stud bolt does not interfere with the flanged
area ( ).
Make sure the spring (3) sits properly on the flange surface by
aligning it to the locator dimples.
INSPECTION AFTER INSTALLATION
With the engine running, check exhaust tube joints for exhaust leakage and unusual noise.
Check to ensure that brackets and mounting rubbers are installed properly and free from undue stress.
Improper installation could result in excessive noise and vibration.
InspectionINFOID:0000000001696394
INSPECTION AFTER INSTALLATION
With the engine running, check exhaust tube joints for gas leakage and unusual noises.
Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
PBIC3797E
PBIC3798E
EXL-1
DRIVER CONTROLS
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SECTION EXL
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CONTENTS
EXTERIOR LIGHTING SYSTEM
BASIC INSPECTION ....................................5
DIAGNOSIS AND REPAIR WORKFLOW ..........5
Work Flow .................................................................5
FUNCTION DIAGNOSIS ...............................8
HEADLAMP (HALOGEN) ...................................8
System Diagram ........................................................8
System Description ...................................................8
Component Parts Location ........................................8
Component Description .............................................8
HEADLAMP (XENON) .......................................10
System Diagram ......................................................10
System Description .................................................10
Component Parts Location ......................................10
Component Description ..........................................11
AUTO LIGHT SYSTEM ......................................12
System Diagram ......................................................12
System Description .................................................12
Component Parts Location ......................................12
Component Description ...........................................13
HEADLAMP AIMING SYSTEM (MANUAL) .......14
System Diagram ......................................................14
System Description .................................................14
Component Parts Location ......................................14
Component Description ...........................................14
HEADLAMP AIMING SYSTEM (AUTOMAT-
IC) .......................................................................
15
System Diagram ......................................................15
System Description .................................................15
Component Parts Location ......................................15
Component Description ...........................................15
DAYTIME LIGHT SYSTEM ................................17
System Diagram ......................................................17
System Description .................................................17
Component Parts Location ......................................17
Component Description ..........................................18
FRONT FOG LAMP ..........................................19
System Diagram ......................................................19
System Description ..................................................19
Component Parts Location ......................................19
Component Description ...........................................20
REAR FOG LAMP .............................................21
System Diagram ......................................................21
System Description ..................................................21
Component Parts Location ......................................21
Component Description ..........................................21
TURN SIGNAL AND HAZARD WARNING
LAMPS ..............................................................
22
System Diagram ......................................................22
System Description ..................................................22
Component Parts Location ......................................22
Component Description ...........................................23
PARKING, LICENSE PLATE AND TAIL
LAMPS ..............................................................
24
System Diagram ......................................................24
System Description ..................................................24
Component Parts Location ......................................25
Component Description ...........................................25
DIAGNOSIS SYSTEM (BCM) ...........................26
COMMON ITEM .........................................................26
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) .....................................................
26
BCM ...........................................................................26
BCM : CONSULT-III Function (BCM - BCM) ...........26
HEADLAMP ...............................................................26
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) ...........................................................
26
FLASHER ...................................................................27
EXL-2
FLASHER : CONSULT-III Function (BCM -
FLASHER) ..............................................................
27
COMB SW .................................................................28
COMB SW : CONSULT-III Function (BCM -
COMB SW) .............................................................
28
BATTERY SAVER ....................................................28
BATTERY SAVER : CONSULT-III Function (BCM
- BATTERY SAVER) ..............................................
28
DIAGNOSIS SYSTEM (IPDM E/R) ....................30
CONSULT - III Function (IPDM E/R) ......................30
DIAGNOSIS SYSTEM (HEADLAMP LEVEL-
IZER) ..................................................................
31
CONSULT-III Function ...........................................31
COMPONENT DIAGNOSIS ........................32
POWER SUPPLY AND GROUND CIRCUIT .....32
BCM (BODY CONTROL MODULE) .........................32
BCM (BODY CONTROL MODULE) : Diagnosis
Procedure ...............................................................
32
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) .............................
32
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure .....................................................................
32
HEADLAMP (HI) CIRCUIT ................................33
HEADLAMP (HALOGEN) .........................................33
HEADLAMP (HALOGEN) : Description ..................33
HEADLAMP (HALOGEN) : Component Function
Check .....................................................................
33
HEADLAMP (HALOGEN) : Diagnosis Procedure ...33
HEADLAMP (XENON) ..............................................34
HEADLAMP (XENON) : Description .......................34
HEADLAMP (XENON) : Component Function
Check .....................................................................
34
HEADLAMP (XENON) : Diagnosis Procedure .......35
HEADLAMP (LO) CIRCUIT ...............................37
HEADLAMP (HALOGEN) .........................................37
HEADLAMP (HALOGEN) : Description ..................37
HEADLAMP (HALOGEN) : Component Function
Check .....................................................................
37
HEADLAMP (HALOGEN) : Diagnosis Procedure ...37
HEADLAMP (XENON) ..............................................38
HEADLAMP (XENON) : Description .......................38
HEADLAMP (XENON) : Component Function
Check .....................................................................
38
HEADLAMP (XENON) : Diagnosis Procedure .......39
FRONT FOG LAMP CIRCUIT ...........................41
Description ..............................................................41
Component Function Check ...................................41
Diagnosis Procedure ...............................................41
REAR FOG LAMP CIRCUIT .............................43
Description ..............................................................43
Component Function Check ...................................43
Diagnosis Procedure ...............................................43
PARKING LAMP CIRCUIT ................................46
WITH DAYTIME LIGHT SYSTEM .............................46
WITH DAYTIME LIGHT SYSTEM : Description .....46
WITH DAYTIME LIGHT SYSTEM : Component
Function Check .......................................................
46
WITH DAYTIME LIGHT SYSTEM : Diagnosis Pro-
cedure .....................................................................
46
WITHOUT DAYTIME LIGHT SYSTEM .....................48
WITHOUT DAYTIME LIGHT SYSTEM : Descrip-
tion ..........................................................................
48
WITHOUT DAYTIME LIGHT SYSTEM : Compo-
nent Function Check ...............................................
48
WITHOUT DAYTIME LIGHT SYSTEM : Diagno-
sis Procedure ..........................................................
49
TURN SIGNAL LAMP CIRCUIT ........................52
Description ..............................................................52
Component Function Check ...................................52
Diagnosis Procedure ...............................................52
LIGHT & RAIN SENSOR ...................................55
Description ..............................................................55
Component Function Check ...................................55
Diagnosis Procedure ...............................................55
HEADLAMP AIMER SWITCH ...........................57
Description ..............................................................57
Diagnosis Procedure ...............................................57
HEADLAMP (HALOGEN) .................................58
Wiring Diagram .......................................................58
HEADLAMP (XENON) .......................................59
Wiring Diagram .......................................................59
AUTO LIGHT SYSTEM .....................................60
Wiring Diagram .......................................................60
HEADLAMP AIMING SYSTEM (MANUAL) ......61
Wiring Diagram .......................................................61
HEADLAMP AIMING SYSTEM (AUTOMAT-
IC) ......................................................................
62
Wiring Diagram .......................................................62
DAYTIME LIGHT SYSTEM ...............................63
Wiring Diagram .......................................................63
FRONT FOG LAMP ...........................................64
Wiring Diagram .......................................................64
REAR FOG LAMP .............................................65
Wiring Diagram .......................................................65
EXL-3
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TURN SIGNAL AND HAZARD WARNING
LAMPS ...............................................................
66
Wiring Diagram .......................................................66
PARKING, LICENSE PLATE AND TAIL
LAMPS ...............................................................
67
WITH DAYTIME LIGHT SYSTEM .............................67
WITH DAYTIME LIGHT SYSTEM : Wiring Dia-
gram ........................................................................
67
WITHOUT DAYTIME LIGHT SYSTEM ......................67
WITHOUT DAYTIME LIGHT SYSTEM : Wiring Di-
agram ......................................................................
68
STOP LAMP .......................................................69
Wiring Diagram .......................................................69
BACK-UP LAMP ................................................70
Wiring Diagram .......................................................70
ECU DIAGNOSIS .........................................71
BCM (BODY CONTROL MODULE) ...................71
Description ..............................................................71
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) .................
72
Description ..............................................................72
SYMPTOM DIAGNOSIS ..............................73
EXTERIOR LIGHTING SYSTEM SYMPTOMS ....73
Symptom Table .......................................................73
NORMAL OPERATING CONDITION .................75
Description ..............................................................75
BOTH SIDE HEADLAMPS DO NOT SWITCH
TO HIGH BEAM .................................................
76
Description ..............................................................76
Diagnosis Procedure ...............................................76
BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON .......................................................
77
Description ..............................................................77
Diagnosis Procedure ...............................................77
PARKING, LICENSE PLATE AND TAIL
LAMPS ARE NOT TURNED ON ........................
78
Description ..............................................................78
Diagnosis Procedure ...............................................78
BOTH SIDE FRONT FOG LAMPS ARE NOT
TURNED ON .......................................................
79
Description ..............................................................79
Diagnosis Procedure ...............................................79
PRECAUTION ..............................................80
PRECAUTIONS ..................................................80
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
80
ON-VEHICLE MAINTENANCE ....................81
HEADLAMP ......................................................81
Aiming Adjustment ...................................................81
FRONT FOG LAMP ..........................................83
Aiming Adjustment ...................................................83
ON-VEHICLE REPAIR .................................84
HEADLAMP ......................................................84
Bulb Replacement ...................................................84
Removal and Installation .........................................84
Disassembly and Assembly - Halogen ....................85
Disassembly and Assembly - Xenon .......................86
FRONT FOG LAMP ..........................................87
Bulb Replacement ...................................................87
Removal and Installation .........................................87
HEADLAMP AIMING CONTROL ......................88
Removal and Installation of Headlamp Aiming
Switch ......................................................................
88
Removal and Installation of Height Sensor .............89
AUTO LIGHT SYSTEM .....................................91
Removal and Installation of Light and Rain Sensor
....
91
SIDE TURN SIGNAL LAMP ..............................92
Bulb Replacement ...................................................92
Removal and Installation .........................................92
REAR COMBINATION LAMP ...........................93
Bulb Replacement ...................................................93
Removal and Installation .........................................93
Disassembly and Assembly .....................................93
HIGH-MOUNTED STOP LAMP ........................96
Bulb Replacement ...................................................96
Removal and Installation .........................................96
LICENSE PLATE LAMP ...................................98
Bulb Replacement ...................................................98
Removal and Installation .........................................98
REAR FOG LAMP ...........................................100
Bulb Replacement .................................................100
Removal and Installation .......................................100
LIGHTING & TURN SIGNAL SWITCH ...........101
Removal and Installation .......................................101
HAZARD SWITCH ..........................................102
Removal and Installation .......................................102
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
103