MAGNET CLUTCH
HAC-25
< COMPONENT DIAGNOSIS >[MANUAL AIR CONDITIONER]
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1. Disconnect A/C compressor connector.
2. Start the engine.
3. Turn blower control dial and A/C switch ON.
4. Check voltage between A/C compressor harness connector F3
terminal 1 and ground.
OK or NG
OK >> Replace magnet clutch. Refer to XX.
NG >> GO TO 4.
4.CHECK CIRCUIT CONTINUITY BETWEEN IPDM E/R AND COMPRESSOR
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between A/C compressor harness connector
F3 (A) terminal 1 and IPDM E/R harness connector E43 (B) ter-
minal 11.
OK or NG
OK >> Replace IPDM E/R. Refer to XX.
NG >> Repair harness or connector.
5.CHECK DEFROST A/C SWITCH
1. Start the engine.
2. Turn the mode control dial to (DEF) position.
Does the magnet clutch operate
OK >> GO TO 6.
NG >> GO TO 19.
6.CHECK BCM INPUT (COMPRESSOR ON) SIGNAL
1. Turn ignition switch OFF.
2. Check compressor ON/OFF signal. Refer to HAC-15, "
CONSULT-III Function (BCM)".
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.CHECK CIRCUIT CONTINUITY BETWEEN FRONT AIR CONTROL AND BCM
1. Turn ignition switch OFF.
2. Disconnect front air control and BCM connector.
3. Check continuity between front air control harness connector
M33 (A) terminal 1and BCM harness connector M19 (B) termi-
nal 61.
OK or NG
OK >> GO TO 8.
NG >> Repair harness or connector.
8.CHECK REFRIGERANT PRESSURE SENSOR
1. Reconnect front air control connector and BCM connector.1 - Ground :Battery voltage
SJIA0743E
1 - 11 :Continuity should exist
WJIA2233E
A/C SW ON : AIR COND SW ON
A/C SW OFF : AIR COND SW OFF
1 - 61 :Continuity should exist
AWIIA0448ZZ
PTC HEATER CONTROL SYSTEM
HAC-33
< COMPONENT DIAGNOSIS >[MANUAL AIR CONDITIONER]
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PTC HEATER CONTROL SYSTEM
PTC HEATER (300 WATT)
PTC HEATER (300 WATT) : PTC Heater System DescriptionINFOID:0000000001674171
SYSTEM DESCRIPTION
The PTC heater system is controlled by ambient temperature, water temperature, FAN ON signal and temper-
ature control dial. Hot air is supplied to a discharge air outlet by PTC heater that generates heat electrically
even when engine coolant temperature is low.
Component Parts
PTC heater system components are:
PTC control unit
PTC heater
PTC relay-1
Water temperature sensor
Full hot switch
Ambient sensor
System Operation
PTC heater system starts when all the following conditions are met:
Less than 35 minutes after ignition switch ON.
Blower control dial ON (Blower motor operates.) and temperature control dial full hot position (Full hot switch
ON).
Ambient temperature is lower than 0°C (32°F).
Engine coolant temperature is lower than 65°C (149°F) (condition
1), or when it becomes lower than 60°C (140°F) again (condition 2)
on startup.
Engine speed is more than 1100 rpm and after a lapse of more
than 10 seconds.
PTC heater system stops when any of the following conditions is
met:
More than 35 minutes later after ignition switch ON.
Blower control dial OFF (Blower motor OFF) and/or temperature
control dial except full hot position (Full hot switch OFF).
Ambient temperature is higher than 0°C (32°F).
Engine coolant temperature is higher than 65°C (149°F).
When engine speed becomes less than 800 rpm.
SJIA0968E
AWIIA0354GB
PTC HEATER CONTROL SYSTEM
HAC-35
< COMPONENT DIAGNOSIS >[MANUAL AIR CONDITIONER]
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The full hot switch is attached on the A/C unit assembly. When the
temperature control dial at full hot position, and then full hot switch
turned ON.
PTC HEATER (300 WATT) : PTC Heater (300 Watt) Diagnosis ProcedureINFOID:0000000001674173
DIAGNOSTIC PROCEDURE FOR PTC SYSTEM
SYMPTOM: PTC heater system operation is malfunction.
1.CHECK POWER SUPPLY FOR PTC RELAY-1
1. Turn ignition switch ON.
2. Check voltage between PTC relay-1 harness connector E61 ter-
minals 2, 3, and ground.
Is the inspection result normal
YES >> GO TO 2.
NO >> Check power supply circuit and 10A fuse and 40A fusible link (No. 2 and I, located in the fuse
block). Refer to XX.
If fuses are OK, check harness for open circuit. Repair or replace if necessary.
If fuses are NG, replace fuse and check harness for short circuit. Repair or replace if necessary.
2.CHECK PTC RELAY-1
1. Turn ignition switch OFF.
2. Check PTC relay-1. Refer to HAC-41, "
PTC HEATER (300 WATT) : PTC Heater (300 Watt) Component
Inspection".
Is the inspection result normal
YES >> GO TO 3.
NO >> Replace PTC relay-1. Refer to XX.
3.CHECK PTC RELAY-1 OUTPUT CIRCUIT
1. Disconnect ambient sensor, PTC heater and water temperature
sensor connectors.
2. Turn temperature control dial clockwise until full hot position.
3. Turn mode control dial to foot position.
4. Start the engine.
5. Turn blower control dial to maximum speed.
6. Check resistance between PTC relay-1 harness connector E61
terminal 1 and ground.
Is the inspection result normal
YES >> GO TO 5.
SJIA0909E
Te r m i n a l s
Vo l ta g e
(Approx.)
(+) (−)
Connector Terminal
Ground Battery voltage
PTC relay-1: E612
3
SJIA0913E
Connector Terminal
GroundContinuity
PTC relay-1: E61 1 Yes
AWIIA0455ZZ
HAC-40
< COMPONENT DIAGNOSIS >[MANUAL AIR CONDITIONER]
PTC HEATER CONTROL SYSTEM
19.CHECK CIRCUIT CONTINUITY BETWEEN AMBIENT TEMPERATURE SENSOR AND PTC CONTROL
UNIT
Check continuity between ambient temperature sensor harness con-
nector M60 (A) terminal 3 and PTC control unit harness connector
M84 (B) terminal 8.
Is the inspection result normal
YES >> 1. If equipped with manual transmission, GO TO 20.
2. If equipped with automatic transmission, GO TO 22.
NO >> Repair harness or connector.
20.CHECK ENGINE RPM SIGNAL (MANUAL TRANSMISSION)
1. Reconnect PTC control unit.
2. Start the engine.
3. Check voltage between PTC control unit harness connector
M84 terminal 4 and ground.
Is the inspection result normal
YES >> GO TO 22.
NO >> GO TO 21.
21.CHECK CONTINUITY OF ENGINE RPM CIRCUIT BETWEEN FRONT AIR CONNTROL AND PTC CON-
TROL UNIT (MANUAL TRANSMISSION)
1. Turn ignition switch OFF.
2. Disconnect ECM and PTC control unit connector.
3. Check continuity between PTC control unit harness connector
M84 (A) terminal 4 and ECM harness connector F10 (B) termi-
nal 13.
4. Check continuity between PTC control unit harness connector
M84 (A) terminal 4 and ground.
Is the inspection result normal
YES >> Replace ECM. Refer to XX.
NO >> Repair harness or connector.
22.CHECK BCM INPUT (FAN ON) SIGNAL
AB
Continuity
Connector Terminal Connector Terminal
Ambient temperature
sensor: M643PTC control unit:
M848Yes
AWIIA0464ZZ
Te r m i n a l s
Vo l ta g e
(Approx.) (+) (−)
Connector Terminal
Ground
PTC control unit: M84 4 4.2V
SJIA0924E
AB
Continuity
Connector Terminal Connector Terminal
PTC control unit: M84 4 ECM: F10 13 Yes
A
GroundContinuity
Connector Terminal
PTC control unit: M84 4 No
SJIA0925E
PTC HEATER CONTROL SYSTEM
HAC-43
< COMPONENT DIAGNOSIS >[MANUAL AIR CONDITIONER]
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After disconnecting full hot switch connector M65, check continuity
between terminals 1 and 2 at switch side.
If NG, replace full hot switch. Refer to XX.
PTC relay-1
Check continuity between terminal Nos. 3 and 5.
If NG, replace PTC relay-1. Refer to XX.
PTC HEATER (1500 WATT)
PTC HEATER (1500 WATT) : System DescriptionINFOID:0000000001682730
SYSTEM DESCRIPTION
The PTC heater system is controlled by ambient temperature, water temperature, FAN ON signal. Hot air is
supplied to a discharge air outlet by PTC heater that generates heat electrically even when engine coolant
temperature is low.
Component Parts
PTC heater system components are: PTC control unit
Connector Terminals Condition Continuity
Full hot switch:
M6512Temperature control dial:
Full hot positionYe s
Temperature control dial:
Except full hot positionNo
SJIA0930E
Condition Continuity
12V direct current supply between terminal Nos. 1 and 2 Yes
No current supply No
SJIA0931E
HAC-44
< COMPONENT DIAGNOSIS >[MANUAL AIR CONDITIONER]
PTC HEATER CONTROL SYSTEM
PTC heater
PTC relays
Ambient sensor
Blower relay
System Operation
PTC heater system starts when all the following conditions are met:
Less than 35 minutes after ignition switch ON.
Blower control dial ON (Blower motor operates.)
Ambient temperature is lower than 0°C (32°F).
Engine coolant temperature is lower than 65°C (149°F) (condition
1), or when it becomes lower than 60°C (140°F) again (condition 2)
on startup.
Engine speed is more than 1100 rpm and after a lapse of more
than 10 seconds.
PTC heater system stops when any of the following conditions is
met:
More than 35 minutes later after ignition switch ON.
Fan control dial OFF (Blower motor OFF).
Ambient temperature is higher than 0°C (32°F).
Engine coolant temperature is higher than 65°C (149°F).
When engine speed becomes less than 800 rpm.
PTC HEATER (1500 WATT) : Component DescriptionINFOID:0000000001682731
COMPONENT DESCRIPTION
PTC Control Unit
SJIA0968E
ALIIA0133GB
PTC HEATER CONTROL SYSTEM
HAC-47
< COMPONENT DIAGNOSIS >[MANUAL AIR CONDITIONER]
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6.CHECK POWER SUPPLY FOR PTC RELAY-3
Check voltage between PTC relay-3 harness connector E61 termi-
nals 2, 3, and ground.
Is the inspection result normal
YES >> GO TO 5.
NO >> Check power supply circuit and 80A fuse (P, located in the fuse block). Refer to XX-XX.
If fuses are OK, check harness for open circuit. Repair or replace if necessary.
If fuses are NG, replace fuse and check harness for short circuit. Repair or replace if necessary.
7.CHECK PTC RELAYS
1. Turn ignition switch OFF.
2. Check PTC relay. Refer to XX-XX, "*****"
.
Is the inspection result normal
YES >> GO TO 6.
NO >> Replace inoperative PTC relay.
8.CHECK PTC RELAY-1 GROUND CIRCUIT
1. Disconnect ambient sensor, and PTC heater connectors.
2. Turn temperature control dial clockwise until full hot position.
3. Turn mode control dial to foot position.
4. Start the engine (1,000 RPM minimum).
5. Turn blower control dial to low speed.
6. Check continuity between PTC relay-1 harness connector E61
terminal 1 and ground.
Is the inspection result normal
YES >> GO TO 10.
NO >> GO TO 9.
9.CHECK CIRCUIT CONTINUITY BETWEEN PTC RELAY-1 AND BCM
1. Turn ignition switch OFF.
2. Disconnect BCM connector.
3. Check continuity between PTC relay-1 harness connector E61
(A) terminal 1 and BCM harness connector M19 (B) terminal 64.
Is the inspection result normal
YES >> Replace BCM. Refer to XXXX.
NO >> Repair harness or connector.
10.CHECK PTC RELAY-2 GROUND CIRCUIT
Te r m i n a l s
Vo l ta g e
(Approx.)
(+) (−)
Connector Terminal
Ground Battery voltage
PTC relay-3: E632
3
AWIIA0466ZZ
Connector Terminal
GroundContinuity
PTC relay-1: E61 1 Yes
AWIIA0455ZZ
AB
Continuity
Connector Terminal Connector Terminal
PTC relay-1: E61 1 BCM: M19 64 Yes
AWIIA0467ZZ
HAC-50
< COMPONENT DIAGNOSIS >[MANUAL AIR CONDITIONER]
PTC HEATER CONTROL SYSTEM
Refer to XX-XX, "*****".
Is the inspection result normal?
YES >> GO TO 18.
NO >> Replace ambient temperature sensor. Refer to XX.
18.CHECK PTC HEATER RELAY-1 POWER SUPPLY CIRCUIT
1. Disconnect PTC heater connector.
2. Reconnect all PTC relays.
3. Start the engine (1,000 RPM minimum).
4. Check voltage between PTC heater harness connector E65 ter-
minal 3 and ground.
Is the inspection result normal?
YES >> GO TO 19.
NO >> Repair harness or connector.
19.CHECK PTC HEATER RELAY-2 POWER SUPPLY CIRCUIT
Check voltage between PTC heater harness connector E65 terminal
2 and ground.
Is the inspection result normal
YES >> GO TO 20.
NO >> Repair harness or connector.
20.CHECK PTC HEATER RELAY-3 POWER SUPPLY CIRCUIT
Check voltage between PTC heater harness connector E65 terminal
1 and ground.
Is the inspection result normal
YES >> Replace PTC heater. Refer to XXXX.
NO >> Repair harness or connector.
PTC HEATER (1500 WATT) : PTC Heater (1500 Watt) Component Inspection
INFOID:0000000001682733
COMPONENT INSPECTION
Blower Relay
Te r m i n a l s
Vol tag e
(Approx.) (+) (−)
Connector Terminal
Ground
PTC heater: E65 3 Battery voltage
AWIIA0472ZZ
Te r m i n a l s
Vol tag e
(Approx.) (+) (−)
Connector Terminal
Ground
PTC heater: E65 2 Battery voltage
AWIIA0474ZZ
Te r m i n a l s
Vol tag e
(Approx.) (+) (−)
Connector Terminal
Ground
PTC heater: E65 1 Battery voltage
AWIIA0476ZZ