AV
U1213 NAVI CONTROL UNIT
AV-73
< COMPONENT DIAGNOSIS >[AUDIO WITH NAVIGATION]
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U1213 NAVI CONTROL UNIT
DescriptionINFOID:0000000001728704
DTC LogicINFOID:0000000001728705
Diagnosis ProcedureINFOID:0000000001728706
1.PERFORM THE SELF-DIAGNOSIS
1. Delete the self-diagnosis results. Turn ignition switch OFF.
2. Turn ignition switch ON. Replace map DVD-ROM with a normal one.
3. Perform the self-diagnosis again.
4. Check that the DTC is detected again.
Is any DTC detected?
YES >> Replace NAVI control unit.
NO >> Replace Map disc.
Part name Description
NAVI CONTORL UNIT Map data can be read from the map DVD-ROM by installing map DVD-ROM.
It is the master unit of the MULTI AV system, and it is connected to each control
unit by means of communication. It operates each system according to com-
munication signals from the NAVI control unit.
The NAVI control unit includes the audio, hands-free phone, navigation, and
vehicle information functions.
It is connected to ECM and combination meter via CAN communication to ob-
tain necessary information for the vehicle information function.
It inputs the illumination signals that are required for the display dimming con-
trol.
It inputs the signals for driving status recognition (vehicle speed, reverse and
parking brake).
MAP DVD-ROM A collection of map data
DTCDisplay contents of
CONSULT-IIIDTC Detection Condition Probable malfunction location
U1213DVD-ROM DATA
[U1213] Malfunction is detected on DVD-ROM drive pickup lens
in NAVI control unit.
There is dirt and damage on the map disc. Map disc
NAVI control unit
AV-74
< COMPONENT DIAGNOSIS >[AUDIO WITH NAVIGATION]
U1214 NAVI CONTROL UNIT
U1214 NAVI CONTROL UNIT
DescriptionINFOID:0000000001728707
DTC LogicINFOID:0000000001728708
Diagnosis ProcedureINFOID:0000000001728709
1.PERFORM THE SELF-DIAGNOSIS
1. Delete the self-diagnosis results. Turn ignition switch OFF.
2. Turn ignition switch ON. Replace map DVD-ROM with a normal one.
3. Perform the self-diagnosis again.
4. Check that the DTC is detected again.
Is any DTC detected?
YES >> Replace NAVI control unit.
NO >> Replace Map disc.
Part name Description
NAVI CONTORL UNIT Map data can be read from the map DVD-ROM by installing map DVD-ROM.
It is the master unit of the MULTI AV system, and it is connected to each control
unit by means of communication. It operates each system according to com-
munication signals from the NAVI control unit.
The NAVI control unit includes the audio, hands-free phone, navigation, and
vehicle information functions.
It is connected to ECM and combination meter via CAN communication to ob-
tain necessary information for the vehicle information function.
It inputs the illumination signals that are required for the display dimming con-
trol.
It inputs the signals for driving status recognition (vehicle speed, reverse and
parking brake).
MAP DVD-ROM A collection of map data
DTCDisplay contents of
CONSULT-IIIDTC Detection Condition Probable malfunction location
U1214DVD-ROM TIMEOUT
[U1214] Malfunction is detected on DVD-ROM drive pickup lens
in NAVI control unit.
There is dirt and damage on the map disc.Map disc
NAVI control unit
AV
U1215 NAVI CONTROL UNIT
AV-75
< COMPONENT DIAGNOSIS >[AUDIO WITH NAVIGATION]
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U1215 NAVI CONTROL UNIT
DescriptionINFOID:0000000001728710
DTC LogicINFOID:0000000001728711
Diagnosis ProcedureINFOID:0000000001728712
1.PERFORM THE SELF-DIAGNOSIS
1. Delete the self-diagnosis results. Turn ignition switch OFF.
2. Turn ignition switch ON. Replace map DVD-ROM with a normal one.
3. Perform the self-diagnosis again.
4. Check that the DTC is detected again.
Is any DTC detected?
YES >> Replace NAVI control unit.
NO >> Replace Map disc.
Part name Description
NAVI CONTORL UNIT Map data can be read from the map DVD-ROM by installing map DVD-ROM.
It is the master unit of the MULTI AV system, and it is connected to each control
unit by means of communication. It operates each system according to com-
munication signals from the NAVI control unit.
The NAVI control unit includes the audio, hands-free phone, navigation, and
vehicle information functions.
It is connected to ECM and combination meter via CAN communication to ob-
tain necessary information for the vehicle information function.
It inputs the illumination signals that are required for the display dimming con-
trol.
It inputs the signals for driving status recognition (vehicle speed, reverse and
parking brake).
MAP DVD-ROM A collection of map data
DTCDisplay contents of
CONSULT-IIIDTC Detection Condition Probable malfunction location
U1215DVD-ROM LOAD
[U1215] Malfunction is detected on DVD-ROM drive pickup lens
in NAVI control unit.
There is dirt and damage on the map disc. Map disc
NAVI control unit
AV-100
< ECU DIAGNOSIS >[AUDIO WITH NAVIGATION]
NAVI CONTROL UNIT
NAVI CONTROL UNIT
Reference ValueINFOID:0000000001728758
VALUES ON THE DIAGNOSIS TOOL
CONSULT-III data monitor item
TERMINAL LAYOUT
PHYSICAL VALUES
Display ItemDis-
playVehicle status Remarks
VHCL SPD SIGON Vehicle speed >0 km/h (0 MPH)
Changes in indication may be delayed. This is
normal.
OFF Vehicle speed =0 km/h (0 MPH)
PKB SIGON Parking brake is applied.
Changes in indication may be delayed. This is
normal.
OFF Parking brake is released.
ILLUM SIGON Lighting switch ON
—
OFF Lighting switch OFF
IGN SIGON Ignition switch ON
—
OFF Ignition switch in ACC position
REV SIGON Selector lever in R position
Changes in indication may be delayed. This is
normal.
OFFSelector lever in any position other
than R
JPNIA0226ZZ
Terminal
(Wire color)Description
ConditionReference value
(Approx.)
+ – Signal nameInput/
Output
1
(B)Ground GND —Ignition
switch
ON—0 V
2
(LG)Ground Battery power supply InputIgnition
switch
OFF— Battery voltage
5
(R)Ground ACC power supply InputIgnition
switch
ACC— Battery voltage
6
(B)7 Microphone VCC OutputIgnition
switch
ON—5 V
7 Ground Microphone GND —Ignition
switch
ON—0 V
AV
NAVI CONTROL UNIT
AV-103
< ECU DIAGNOSIS >[AUDIO WITH NAVIGATION]
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DTC IndexINFOID:0000000001728760
Self-diagnosis results display item
63
(W)Ground Ignition signal InputIgnition
switch
ON— Battery voltage
64
(V)Ground Parking brake signal InputIgnition
switch
ONParking brake ON 0 V
Parking brake OFF 12 V
65
(Y/G)Ground Reverse signal InputIgnition
switch
ONR position 12 V
Other than R position 0 V
66
(Y)GroundVehicle speed signal (8-
pulse) InputIgnition
switch
ONWhen vehicle speed is ap-
prox. 40 km/h (25MPH)
67
(Y)GroundCamera-connection recog-
nition signal InputIgnition
switch
ONConnected to camera con-
trol unit connector0 V
Not connected to camera
control unit connector5 V
69
(L)—AV communication signal
(H)Input/
Output—— —
70
(P)—AV communication signal
(L)Input/
Output—— —
71
(L)—CAN–HInput/
Output—— —
72
(P)—CAN–LInput/
Output—— —
73 Ground GPS antenna signal InputIgnition
switch
ACCNot connected to GPS an-
tenna connector5 V
74 — Shield — — — —Te r m i n a l
(Wire color)Description
ConditionReference value
(Approx.)
+ – Signal nameInput/
Output
SKIA6649J
DTC Error item Refer to
U1000 CAN COMM CIRCUIT [U1000]AV- 5 2 , "
DiagnosisProcedure"
U1010 CONTROL UNIT (CAN) [U1010] AV- 5 3 , "Diagnosis Procedure"
U1310 CONTROL UNIT (AV) [U1310]AV- 5 4 , "DTC Logic"
U1300
U1240
U1249
U124E
U124FAV COMM CIRCUIT [U1300]
SWITCH CONN [U1240]
AUDIO H/U CONN [U1249]
AMP CONN [U124E]
RDS CONN [U124F]AV- 7 9 , "
Description"
U1243 FRONT DISP CONN [U1243]AV- 7 6 , "Diagnosis Procedure"
U1244 GPS ANTENNA CONN [U1244]AV- 7 8 , "Diagnosis Procedure"
U1200 Control Unit FLASH-ROM [U1200]AV- 5 5 , "DTC Logic"
U1201 Gyro NO CONN [U1201]AV- 5 6 , "DTC Logic"
BCS
POWER CONSUMPTION CONTROL SYSTEM
BCS-15
< FUNCTION DIAGNOSIS >
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Sleep condition
Wake-up operation
BCM transmits sleep wake up signal (wake up) to each unit when any condition listed below is established,
and then goes into normal mode from low power consumption mode.
Each unit starts transmissions with CAN communication by receiving sleep wake up signals. Each unit trans-
mits wake up signals to BCM with CAN communication to convey the start of CAN communication.
Wake-up condition
Component Parts LocationINFOID:0000000001451462
CAN sleep condition BCM sleep condition
Receiving the sleep-ready signal (ready) from all units
Ignition switch: OFF
Vehicle security system alarm: No operation
Warning lamp: No operation
Warning chime: No operation
Stop lamp switch: OFF
Key switch status: No change for 2 seconds
Hazard warning lamp: No operation
Exterior lamp: OFF
Door lock status: No change for 2 seconds
CONSULT-III communication status: No communication
Door switch status: No change for 2 secondsThe controls only BCM are completed.
(Interior room lamp battery saver: Time out etc.)
BCM wake-up condition
Ignition switch: OFF → ACC or ON
Stop lamp switch: ON (Depress brake pedal)
Any door switch: OFF → ON
Lighting switch: OFF → 1ST or PASS
Hazard switch: OFF → ON
Back door opener switch OFF → ON
Remote keyless entry receiver: Receiving (with remote keyless entry)
Intelligent Key unit: Receiving (with Intelligent Key)
1. IPDM E/R E46 2. BCM M18, M19, M20 (view with
glove box removed)3. Intelligent Key unit M52 (with Intelli-
gent Key) (view with glove box re-
moved)
4. Combination meter M24
ALMIA0187ZZ
BCS
BCM (BODY CONTROL MODULE)
BCS-43
< ECU DIAGNOSIS >
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(V)GroundCombination switch
OUTPUT 1OutputCombination
switchAll switch OFF
(Wiper intermittent dial 4)0V
Front wiper switch HI
(Wiper intermittent dial 4)
Rear wiper switch INT
(Wiper intermittent dial 4)
Any of the condition below
with all switch OFF
Wiper intermittent dial 1
Wiper intermittent dial 2
Wiper intermittent dial 3
Wiper intermittent dial 6
Wiper intermittent dial 7
14
(L)GroundCombination switch
OUTPUT 3OutputCombination
switch
(Wiper intermit-
tent dial 4)All switch OFF 0V
Lighting switch AUTO
Rear fog lamp switch OFF
Front wiper switch MIST
Front wiper switch INT
Front wiper switch LO
15
(BR)GroundCombination switch
OUTPUT 5OutputCombination
switch
(Wiper intermit-
tent dial 4)All switch OFF 0V
Lighting switch 1ST
Lighting switch 2ND
Lighting switch HI
Turn signal switch RH
16
(R)Ground Stop lamp switch InputDepress the brake pedal Battery voltage
Release the brake pedal 0V
17
(Y)Ground Back up lamp signal InputShift lever in reverse Battery voltage
Other than above 0V
19
(L)—CAN-HInput/
Output——
21
(BR)GroundRoom lamp timer
controlOutputInterior room
lampOFF Battery voltage
ON 0V
22
(P)GroundBattery power sup-
plyInput — Battery voltage
23
1
(LG)Ground Rear wiper auto stop OutputIgnition switch
ONRear wiper stop position 0V
Any position other than
rear wiper stop position Terminal No.
(Wire color)Description
ConditionReference Value
(Approx.)
Signal nameInput/
Output +−
SKIA2167J
SKIA2167J
SKIA2167J
JPMIA0197GB
BR-1
BRAKES
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CONTENTS
BRAKE SYSTEM
PRECAUTION ...............................................3
PRECAUTIONS ...................................................3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution for Brake System ....................................3
PREPARATION ............................................4
PREPARATION ...................................................4
Commercial Service Tool ..........................................4
SYMPTOM DIAGNOSIS ...............................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
5
NVH Troubleshooting Chart ......................................5
ON-VEHICLE MAINTENANCE .....................6
BRAKE PEDAL ...................................................6
Inspection and Adjustment ........................................6
BRAKE FLUID .....................................................8
On Board Inspection .................................................8
Drain and Refill ..........................................................8
Bleeding Brake System .............................................8
FRONT DISC BRAKE ........................................10
Inspection ................................................................10
REAR DISC BRAKE ..........................................11
Inspection ................................................................11
ON-VEHICLE REPAIR .................................12
BRAKE PEDAL ..................................................12
Removal and Installation .........................................12
BRAKE TUBE AND HOSE ................................14
Hydraulic Circuit ......................................................14
Front Brake Tube and Hose ....................................14
Rear Brake Tube and Hose .....................................15
Inspection After Installation .....................................15
DUAL PROPORTIONING VALVE ....................17
Removal and Installation .........................................17
Inspection ................................................................17
BRAKE MASTER CYLINDER ..........................18
On-Board Inspection ................................................18
Removal and Installation .........................................18
BRAKE BOOSTER ...........................................19
On Board Inspection ................................................19
Removal and Installation .........................................19
VACUUM LINES ...............................................22
Component ..............................................................22
Removal and Installation .........................................22
Inspection ................................................................22
FRONT DISC BRAKE .......................................24
Component ..............................................................24
Removal and Installation of Brake Pad ...................24
Removal and Installation of Brake Caliper Assem-
bly ............................................................................
25
Brake Burnishing .....................................................26
REAR DISC BRAKE .........................................27
Component ..............................................................27
Removal and Installation of Brake Pad ...................28
Removal and Installation of Brake Caliper Assem-
bly ............................................................................
28
Brake Burnishing .....................................................29
DISASSEMBLY AND ASSEMBLY ..............30
BRAKE MASTER CYLINDER ..........................30
Disassembly and Assembly .....................................30
FRONT DISC BRAKE .......................................34
Disassembly and Assembly of Brake Caliper As-
sembly .....................................................................
34