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![NISSAN TIIDA 2007 Service Repair Manual EM-80
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CYLINDER HEAD
CYLINDER HEAD
Removal and InstallationINFOID:0000000001381421
REMOVAL
1. Release fuel pressure. Refer to EC-377, "Inspection" (EURO-OBD), EC-681, "Ins NISSAN TIIDA 2007 Service Repair Manual EM-80
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CYLINDER HEAD
CYLINDER HEAD
Removal and InstallationINFOID:0000000001381421
REMOVAL
1. Release fuel pressure. Refer to EC-377, "Inspection" (EURO-OBD), EC-681, "Ins](/manual-img/5/57395/w960_57395-2726.png)
EM-80
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CYLINDER HEAD
CYLINDER HEAD
Removal and InstallationINFOID:0000000001381421
REMOVAL
1. Release fuel pressure. Refer to EC-377, "Inspection" (EURO-OBD), EC-681, "Inspection" (WITHOUT
EURO-OBD).
2. Drain engine coolant and engine oil. Refer to CO-11, "
Changing Engine Coolant" and LU-7, "Draining".
CAUTION:
Perform this step when the engine is cold.
Never spill engine coolant and engine oil on drive belt.
3. Remove the following components and related parts.
Front fender protector (RH): Refer to EXT-22, "
Removal and Installation".
Generator: Refer to CHG-15, "
Removal and Installation".
Exhaust front tube: Refer to EX-5, "
Component".
Exhaust manifold: Refer to EM-32, "
Exploded View".
Intake manifold: Refer to EM-29, "
Exploded View".
Fuel tube and fuel injector: Refer to EM-35, "
Exploded View".
Water outlet: Refer to CO-24, "
Removal and Installation".
Drive belt: Refer to EM-16, "
Removal and Installation".
Front cover: Refer to EM-50, "
Exploded View".
Camshaft: Refer to EM-59, "
Exploded View".
4. Remove cylinder head loosening bolts in reverse order as
shown with cylinder head wrench (commercial service tool).
1. Cylinder head assembly 2. Cylinder head bolt 3. Washer
4. Cylinder head gasket
A. Refer to EM-80
PBIC3731E
A : EXH side
B: INT side
: Engine front
PBIC3732E
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5. Remove cylinder head gasket.
INSPECTION AFTER REMOVAL
Cylinder Head Bolts Outer Diameter
Cylinder head bolts are NISSAN TIIDA 2007 Service Repair Manual CYLINDER HEAD
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5. Remove cylinder head gasket.
INSPECTION AFTER REMOVAL
Cylinder Head Bolts Outer Diameter
Cylinder head bolts are](/manual-img/5/57395/w960_57395-2727.png)
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5. Remove cylinder head gasket.
INSPECTION AFTER REMOVAL
Cylinder Head Bolts Outer Diameter
Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between “d1” and “d2”
exceeds the limit, replace them with a new one.
If reduction of outer diameter appears in a position other than “d2”,
use it as “d2” point.
Cylinder Head Distortion
NOTE:
When performing this inspection, cylinder block distortion should be also checking. Refer to EM-127, "
Cylinder
Block".
1. Wipe off engine oil and remove water scale (like deposit), gasket, sealant, carbon, etc. with a scraper.
CAUTION:
Never allow gasket debris to enter passages for engine oil or engine coolant.
2. At each of several locations on bottom surface of cylinder head,
measure the distortion in six directions.
If it exceeds the limit, replace cylinder head.
INSTALLATION
1. Install new cylinder head gasket.
2. Tighten cylinder head bolts in numerical order as shown with the
following procedure to install cylinder head.
CAUTION:
If cylinder head bolts are re-used, check their outer diame-
ters before installation. Follow the “Cylinder Head Bolts
Outer Diameter” measurement procedure.
a. Apply new engine oil to threads and seating surfaces of mount-
ing bolts.
b. Tighten all bolts.
c. Completely loosen.
CAUTION:Limit (“d1”–“d2”): 0.15 mm (0.0059 in)
PBIC3717E
A : Straightedge
B : Feeler gauge
Limit : Refer to EM-125, "Cylinder Head".
PBIC3207J
A : EXH side
B : INT side
: Engine front
: 66.7 N·m (6.8 kg-m, 49 ft-lb)
: 0 N·m (0 kg-m, 0 ft-lb)
PBIC3732E
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![NISSAN TIIDA 2007 Service Repair Manual EM-82
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CYLINDER HEAD
In this step, loosen bolts in reverse order of that indicated.
d. Tighten all bolts.
e. Turn all bolts 75 degrees clockwise (angle tightening).
CAUTIO NISSAN TIIDA 2007 Service Repair Manual EM-82
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CYLINDER HEAD
In this step, loosen bolts in reverse order of that indicated.
d. Tighten all bolts.
e. Turn all bolts 75 degrees clockwise (angle tightening).
CAUTIO](/manual-img/5/57395/w960_57395-2728.png)
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CYLINDER HEAD
In this step, loosen bolts in reverse order of that indicated.
d. Tighten all bolts.
e. Turn all bolts 75 degrees clockwise (angle tightening).
CAUTION:
Check and confirm the tightening angle by using the angle
wrench [SST: KV10112100] (A) or protractor. Avoid judg-
ment by visual inspection without the tool.
f. Turn all bolts 75 degrees clockwise again (angle tightening).
3. Installation is in the reverse order of removal, for the remaining parts.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-19, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Disassembly and AssemblyINFOID:0000000001381422
: 40.0 N·m (4.1 kg-m, 30 ft-lb)
PBIC3733E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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DISASSEMBLY
1. Remove spark plug with a spark plug wrench (commercial service tool).
2. Remove valve lifter.
Identif NISSAN TIIDA 2007 Service Repair Manual CYLINDER HEAD
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DISASSEMBLY
1. Remove spark plug with a spark plug wrench (commercial service tool).
2. Remove valve lifter.
Identif](/manual-img/5/57395/w960_57395-2729.png)
CYLINDER HEAD
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DISASSEMBLY
1. Remove spark plug with a spark plug wrench (commercial service tool).
2. Remove valve lifter.
Identify installation positions, and store them without mixing them up.
3. Remove valve collet.
Compress valve spring with the valve spring compressor, the
attachment and the adapter [SST: KV10116200] (A). Remove
valve collet with a magnet hand (B).
CAUTION:
Be careful not to damage valve lifter holes.
4. Remove valve spring retainer and valve spring.
5. Push valve stem to combustion chamber side, and remove valve.
Identify installation positions, and store them without mixing them up.
1. Spark plug 2. Valve collet 3. Valve spring retainer
4. Valve spring 5. Valve spring seat 6. Valve oil seal
7. Valve guide (EXH) 8. Valve guide (INT) 9. Cylinder head
10. Valve seat (EXH) 11. Valve (EXH) 12. Valve seat (INT)
13. Valve (INT)
A. Refer to EM-82
B. Refer to EM-82
PBIC3734E
PBIC3727E
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![NISSAN TIIDA 2007 Service Repair Manual EM-84
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6. Remove valve oil seal with the valve oil seal puller [SST:
KV10107902] (A).
7. Remove valve spring seat.
8. Remove valve seat, if valve seat must b NISSAN TIIDA 2007 Service Repair Manual EM-84
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CYLINDER HEAD
6. Remove valve oil seal with the valve oil seal puller [SST:
KV10107902] (A).
7. Remove valve spring seat.
8. Remove valve seat, if valve seat must b](/manual-img/5/57395/w960_57395-2730.png)
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CYLINDER HEAD
6. Remove valve oil seal with the valve oil seal puller [SST:
KV10107902] (A).
7. Remove valve spring seat.
8. Remove valve seat, if valve seat must be replaced.
Bore out old seat until it collapses. Boring should not continue beyond the bottom face of the seat
recess in cylinder head. Set the machine depth stop to ensure this.
CAUTION:
Never bore excessively to prevent cylinder head from scratching.
9. Remove valve guide, if valve guide must be replaced.
a. To remove valve guide, heat cylinder head to 110 to 130°C (230
to 266°F) by soaking in heated oil (A).
b. Drive out valve guide with a press [under a 20 kN (2 ton, 2.2 US
ton, 2.0 lmp ton) pressure] or a hammer and the valve guide drift
(commercial service tool).
WARNING:
Cylinder head contains heat. Wear protective equipment to
avoid getting burned.
INSPECTION AFTER DISASSEMBLY
Valve Dimensions
Check the dimensions of each valve. For the dimensions, refer to EM-125, "Cylinder Head".
If dimensions are out of the standard, replace valve and check valve seat contact. Check “VALVE SEAT
CONTACT”.
Valve Guide Clearance
Valve Stem Diameter
PBIC3728E
JPBIA0184ZZ
SEM931C
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CYLINDER HEAD
a. Using the valve guide reamer (commercial service tool) (A),
ream cylinder head valve guide hole.
b. Heat cylinder head to 110 to 130°C (230 to 266°F) by soaking in
heated oil (A).
c. Using the valve guide drift (commercial service tool), press valve
guide (1) from camshaft side to the dimensions as shown.
WARNING:
Cylinder head (2) contains heat. Wear protective equipment
to avoid getting burned.
d. Using the valve guide reamer (commercial service tool) (A),
apply reamer finish to valve guide.
2. When valve seat is removed, install it.
CAUTION:
Replace with oversize [0.5 mm (0.020 in)] valve seat.For service parts: Oversized [0.2 mm (0.008 in)]
Refer to EM-125, "
Cylinder Head".
PBIC3215J
PBIC3214J
Projection “H”: Refer to EM-125, "Cylinder Head".
PBIC3217J
Standard: Refer to EM-125, "Cylinder Head".
PBIC3215J
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a. Ream cylinder head recess diameter (a) for service valve seat.
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a. Ream cylinder head recess diameter (a) for service valve seat.
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CYLINDER HEAD
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a. Ream cylinder head recess diameter (a) for service valve seat.
Be sure to ream in circles concentric to valve guide center.
This will enable valve to fit correctly.
b. Heat cylinder head to 110 to 130°C (230 to 266°F) by soaking in
heated oil (A).
c. Provide valve seats cooled well with dry ice. Force fit valve seat into cylinder head.
WARNING:
Cylinder head contains heat. Wear protective equipment to avoid getting burned.
CAUTION:
Avoid directly touching cold valve seats.
d. Using the valve seat cutter set (commercial service tool) or valve
seat grinder, finish seat to the specified dimensions. Refer to
EM-125, "
Cylinder Head".
CAUTION:
When using the valve seat cutter, firmly grip cutter handle
with both hands. Then, press on the contacting surface all
around the circumference to cut in a single drive. Improper
pressure on with cutter or cutting many different times may
result in stage valve seat.
e. Using compound, grind to adjust valve fitting.
f. Check again for normal contact. Refer to EM-82, "
Disassembly and Assembly".
3. Install valve oil seal.
Install with the valve oil seal drift [SST: KV10115600] (A) to
match dimension as shown.
4. Install valve spring seat.
5. Install valve.
Install larger diameter to intake side.For service parts: Oversize [0.5 mm (0.020 in)]
Refer to EM-125, "
Cylinder Head".
JPBIA0188ZZ
PBIC3214J
SEM934C
Height “H” : 13.2 - 13.8 mm (0.520 - 0.543 in)
PBIC3211J
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1. Remove front wheel sensor (LH and RH) for ABS from steering knuckle. Refer to BRC-83, "R](/manual-img/5/57395/w960_57395-2737.png)
ENGINE ASSEMBLY
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1. Remove front wheel sensor (LH and RH) for ABS from steering knuckle. Refer to BRC-83, "Removal and
Installation".
2. Remove brake caliper assembly with piping connected from steering knuckle. Temporarily secure it on the
vehicle side with a rope to avoid load on it. Refer to BR-24, "
Component".
3. Remove drive shafts (LH and RH) from steering knuckle. Refer to FAX-7, "
Removal and Installation".
4. Remove exhaust front tube. Refer to EX-5, "
Component".
5. Remove rear torque rod.
NOTE:
A/T models shown.
6. Remove A/T cooler hoses from transmission (A/T models).
7. Preparation for the separation work of transaxle is as follows:
Remove transaxle joint bolts which pierce at oil pan (upper) lower rear side. Refer to EM-89, "
Exploded
View".
Removal
1. Install engine slinger to cylinder head front left side (A) and rear
right side (B) and support the engine with a hoist.
2. Lift with a hoist and secure the engine in appropriate position.
3. Use a suitable tool to securely support bottom of the engine and
the transaxle assembly and simultaneously adjust hoist tension.
CAUTION:
Put a piece of wood or something similar as the supporting
surface, secure a completely stable condition.
PBIC3737E
PBIC3738E
PBIC3223J