2007 NISSAN TIIDA timing belt

P0016 CKP - CMP CORRELATION
EC-1113
< COMPONENT DIAGNOSIS >[K9K]
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P0016 CKP - CMP CORRELATION
DTC LogicINFOID:0000000001162555
DTC DETECTION LOGIC
NOTE:
Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC is declared present when cranking the engine or at idle speed.
If the DTC is present:
Longer starting time, requires several attempts to start the vehicle.
Diagnosis ProcedureINFOID:0000000001162556
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Check ground connection E15. Refer to Ground inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK CMP SENSOR
1. Turn ignition switch OFF.
2. Disconnect camshaft position (CMP) sensor harness connector.
3. Turn ignition switch ON.
4. Check the voltage between CMP sensor harness connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
 Harness connector E8, F8
 Harness for open or short between ECM and CMP sensor
 Harness for open or short between IPDM E/R and CMP sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK CMP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between CMP sensor harness connector and ECM harness connector.
DTC No. Trouble diagnosis name Possible cause
P0016CRANKSHAFT POSITION - CAMSHAFT POSITION CORRELA-
TION Harness or connectors
(CMP sensor circuit is open or shorted.)
 Camshaft position sensor
 Timing belt
 Signal plate
CMP sensor
Ground Voltage
Connector Terminal
F21 3 Ground Battery voltage

EC-1114
< COMPONENT DIAGNOSIS >[K9K]
P0016 CKP - CMP CORRELATION
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK CMP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between CMP sensor harness connector and ECM harness connector.
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK CMP SENSOR
Refer to EC-1114, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace camshaft position sensor.
7.CHECK SPROCKET
Visually check for chipping signal plate gear tooth.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace sprocket.
8.CHECK TIMING BELT
Refer to EM-291, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace timing belt.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
>>INSPECTION END
Component InspectionINFOID:0000000001162557
1.CHECK CMP SENSOR
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Measure the voltage signal between ECM harness connector and ground under the following conditions.
CMP sensor ECM
Continuity
Connector Terminal Connector Terminal
F21 1 F11 65 Existed
CMP sensor ECM
Continuity
Connector Terminal Connector Terminal
F21 2 F11 75 Existed

P0340 CMP SENSOR
EC-1151
< COMPONENT DIAGNOSIS >[K9K]
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P0340 CMP SENSOR
DTC LogicINFOID:0000000001162615
DTC DETECTION LOGIC
NOTE:
Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC is declared present after the engine is started or following a load test.
Special note:
Longer starting time, requires several attempts to start the vehicle.
Diagnosis ProcedureINFOID:0000000001162616
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Check ground connection E15. Refer to Ground inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK CMP SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect camshaft position (CMP) sensor harness connector.
3. Turn ignition switch ON.
4. Check the voltage between CMP sensor harness connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
 Harness connectors E8, F8
 Harness for open or short between ECM and CMP sensor
 Harness for open or short between IPDM E/R and CMP sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK CMP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between CMP sensor harness connector and ECM harness connector.
DTC No. Trouble diagnosis name Possible cause
P0340CAMSHAFT POSITION SENSOR CIRCUIT
 1.DEF: Signal incoherence
 2.DEF: No signal
 3.DEF: Value out side level
 4.DEF: Configuration/ initialisation Harness or connectors
(The sensor circuit is open or shorted.)
 Camshaft position sensor
Timing belt
 Signal plate
CMP sensor
Ground Voltage
Connector Terminal
F21 3 Ground Battery voltage

EC-1152
< COMPONENT DIAGNOSIS >[K9K]
P0340 CMP SENSOR
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK CMP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between CMP sensor harness connector and ECM harness connector.
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK CMP SENSOR
Refer to EC-1152, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace camshaft position sensor.
7.CHECK SPROCKET
Visually check for chipping signal plate gear tooth.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace sprocket.
8.CHECK TIMING BELT
Refer to EM-291, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace timing belt.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
>>INSPECTION END
Component InspectionINFOID:0000000001162617
1.CHECK CMP SENSOR
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Measure the voltage signal between ECM harness connector and ground under the following conditions.
CMP sensor ECM
Continuity
Connector Terminal Connector Terminal
F21 1 F11 65 Existed
CMP sensor ECM
Continuity
Connector Terminal Connector Terminal
F21 2 F11 75 Existed

PRECAUTIONS
EC-1297
< PRECAUTION >[K9K]
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NOTE:
Before any work is carried out on the high pressure injection system, protect:
 the accessories and timing belts,
 the electrical accessories, (starter, alternator, electric power assisted steering pump),
 the flywheel surface, to prevent any diesel from running onto the clutch friction plate.
 Check that you have plugs for the unions to be opened (set of plugs available from the Parts Department).
The plugs are single-use only. After use, they must be discarded (once used they are soiled and cleaning is
not sufficient to make them reusable). Unused plugs must be discarded.
 Check that you have hermetically resealable plastic bags for storing removed parts. Stored parts will there-
fore be less subject to the risk of impurities. The bags are to be used once only, and discarded after use.
 Use lint-free cleaning cloths. Using normal cloth or paper is prohibited. They are not lint-free and could con-
taminate the fuel circuit. Each cloth should only be used once.
 Use fresh cleaning agent for each operation (used cleaning agent is contaminated). Pour it into an uncon-
taminated container.
 For each operation, use a clean brush in good condition (the brush must not shed its bristles).
 Use a brush and cleaning agent to clean the unions to be opened.
 Blast compressed air over the cleaned parts (tools, workbench, the parts, unions and injection system
zones). Check that no bristles remain.
 Wash your hands before and during the operation if necessary.
 When wearing leather protective gloves cover them with latex gloves to prevent contamination.
INSTRUCTIONS TO BE FOLLOWED WHEN CARRYING OUT ANY WORK
 As soon as the circuit is open, all openings must be plugged to prevent impurities from entering the system.
The plugs to be used are available from the Parts Department. The plugs must not be reused under any cir-
cumstances.
 Seal the pouch shut, even if it has to be opened shortly afterwards. Ambient air carries contamination.
 All components removed from the injection system must be stored in a hermetically sealed plastic bag once
they have been plugged.
 Using a brush, cleaning agent, air gun, sponge or normal cloth is strictly prohibited once the circuit has been
opened. These items could allow contamination to enter the system.
 A new component replacing an old one must not be removed from its packaging until it is to be fitted to the
vehicle.

EM-2
Removal and Installation ........................................42
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .........................................................
47
Exploded View ........................................................47
Removal and Installation ........................................47
TIMING CHAIN ..................................................50
Exploded View ........................................................50
Removal and Installation ........................................50
Inspection ...............................................................57
CAMSHAFT .......................................................59
Exploded View ........................................................59
Removal and Installation ........................................59
Inspection ...............................................................71
OIL SEAL ...........................................................77
VALVE OIL SEAL .....................................................77
VALVE OIL SEAL : Removal and Installation .........77
FRONT OIL SEAL .....................................................77
FRONT OIL SEAL : Removal and Installation ........78
REAR OIL SEAL .......................................................78
REAR OIL SEAL : Removal and Installation ..........78
CYLINDER HEAD ..............................................80
Removal and Installation ........................................80
Disassembly and Assembly ....................................82
REMOVAL AND INSTALLATION ...............89
ENGINE ASSEMBLY .........................................89
Exploded View ........................................................89
Removal and Installation ........................................89
Inspection ...............................................................92
DISASSEMBLY AND ASSEMBLY .............94
ENGINE STAND SETTING ................................94
Setting ....................................................................94
ENGINE UNIT ....................................................95
Disassembly ...........................................................95
Assembly ................................................................95
OIL PAN (UPPER) .............................................96
Exploded View ........................................................96
Removal and Installation ........................................96
Inspection ...............................................................99
CYLINDER BLOCK .........................................100
Exploded View .......................................................100
Disassembly and Assembly ...................................101
Inspection ..............................................................108
HOW TO SELECT PISTON AND BEARING ...117
Description .............................................................117
Connecting Rod Bearing .......................................117
Main Bearing .........................................................119
SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................
122
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
122
General Specification ............................................122
Drive Belts .............................................................122
Spark Plug ............................................................123
Exhaust Manifold ..................................................123
Camshaft ...............................................................123
Cylinder Head .......................................................125
Cylinder Block .......................................................127
Connecting Rod Bearing .......................................130
Main Bearing .........................................................131
MR18DE
SYMPTOM DIAGNOSIS ...........................
132
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................
132
NVH Troubleshooting - Engine Noise ...................132
Use the Chart Below to Help You Find the Cause
of the Symptom .....................................................
133
PRECAUTION ...........................................134
PRECAUTIONS ................................................134
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
134
Precaution for Procedure without Cowl Top Cover .134
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
134
Precaution for Drain Coolant .................................135
Precaution for Disconnecting Fuel Piping .............135
Precaution for Removal and Disassembly ............135
Precaution for Inspection, Repair and Replace-
ment ......................................................................
135
Precaution for Assembly and Installation ..............135
Parts Requiring Angular Tightening ......................135
Precaution for Liquid Gasket .................................136
PREPARATION .........................................138
PREPARATION ................................................138
Special Service Tool .............................................138
Commercial Service Tool ......................................140
ON-VEHICLE MAINTENANCE .................142
DRIVE BELTS ..................................................142
Component ...........................................................142
Checking Drive Belts .............................................142
Tension Adjustment ..............................................142
Removal and Installation .......................................142
AIR CLEANER FILTER ....................................144
Removal and Installation .......................................144
SPARK PLUG ...................................................145

EM-3
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145
Removal and Installation .......................................145
CAMSHAFT VALVE CLEARANCE .................148
Valve Clearance ....................................................148
COMPRESSION PRESSURE ..........................151
Checking Compression Pressure ..........................151
ON-VEHICLE REPAIR ...............................153
DRIVE BELT AUTO TENSIONER ...................153
Component ............................................................153
Removal and Installation of Drive Belt Auto Ten-
sioner ....................................................................
153
AIR CLEANER AND AIR DUCT ......................154
Component ............................................................154
Removal and Installation .......................................154
INTAKE MANIFOLD .........................................156
Component ............................................................156
Removal and Installation .......................................156
EXHAUST MANIFOLD .....................................159
Component ............................................................159
Removal and Installation .......................................159
FUEL INJECTOR AND FUEL TUBE ...............162
Component ............................................................162
Removal and Installation .......................................162
OIL PAN ...........................................................166
Component ............................................................166
Removal and Installation .......................................166
IGNITION COIL ................................................172
Component ............................................................172
Removal and Installation .......................................172
ROCKER COVER .............................................173
Component ............................................................173
Removal and Installation .......................................173
TIMING CHAIN .................................................176
Component ............................................................176
Removal and Installation .......................................177
CAMSHAFT ......................................................186
Component ............................................................186
Removal and Installation .......................................186
OIL SEAL .........................................................195
Removal and Installation of Valve Oil Seal ...........195
Removal and Installation of Front Oil Seal ............195
Removal and Installation of Rear Oil Seal ............196
CYLINDER HEAD ............................................198
Component ............................................................198
Removal and Installation .......................................198
Component ............................................................200
Disassembly and Assembly ..................................200
Inspection After Disassembly ................................202
REMOVAL AND INSTALLATION .............207
ENGINE ASSEMBLY ......................................207
Component ............................................................207
Removal and Installation .......................................207
DISASSEMBLY AND ASSEMBLY ............211
ENGINE UNIT ..................................................211
Component ............................................................211
Disassembly and Assembly ...................................212
Inspection After Disassembly ................................219
HOW TO SELECT PISTON AND BEARING ..230
How to Select Piston and Bearing .........................230
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
238
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
238
Standard and Limit ................................................238
K9K
SYMPTOM DIAGNOSIS ............................
249
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .........................
249
NVH Troubleshooting - Engine Noise ....................249
Use the Chart Below to Help You Find the Cause
of the Symptom .....................................................
250
PRECAUTION ............................................251
PRECAUTIONS ...............................................251
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
251
Precaution for Procedure without Cowl Top Cover ..251
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
251
Precaution for Drain Coolant .................................252
Precaution for Disconnecting Fuel Piping ..............252
Precaution for Removal and Disassembly .............252
Precaution for Inspection, Repair and Replace-
ment .......................................................................
252
Precaution for Assembly and Installation ..............252
Parts Requiring Angular Tightening .......................252
Precaution for Liquid Gasket .................................253
Precaution for Diesel Equipment ...........................253
Installation of Thread Inserts .................................257
PREPARATION .........................................258
PREPARATION ...............................................258
Special Service Tools ............................................258
Commercial Service Tools .....................................260
ON-VEHICLE MAINTENANCE ..................263

EM-4
DRIVE BELTS ..................................................263
Exploded View .......................................................263
Inspection and Adjustment ....................................263
Removal and Installation .......................................263
AIR CLEANER FILTER ...................................265
Removal and Installation .......................................265
CAMSHAFT VALVE CLEARANCE .................266
Inspection and Adjustment ....................................266
COMPRESSION PRESSURE ..........................267
Inspection ..............................................................267
ON-VEHICLE REPAIR ...............................268
DRIVE BELT AUTO-TENSIONER ...................268
Exploded View .......................................................268
Removal and Installation .......................................268
AIR CLEANER AND AIR DUCT ......................269
Exploded View .......................................................269
Removal and Installation .......................................269
CHARGE AIR COOLER ..................................270
Exploded View .......................................................270
Removal and Installation .......................................270
Inspection ..............................................................271
EGR SYSTEM ..................................................272
Exploded View .......................................................272
Removal and Installation .......................................272
CATALYST ......................................................274
Exploded View .......................................................274
Removal and Installation .......................................274
Inspection ..............................................................274
TURBOCHARGER ..........................................275
Exploded View .......................................................275
Removal and Installation .......................................275
Inspection ..............................................................276
EXHAUST MANIFOLD ....................................277
Exploded View .......................................................277
Removal and Installation .......................................277
Inspection ..............................................................278
GLOW PLUG ...................................................279
Exploded View .......................................................279
Removal and Installation .......................................279
VACUUM PUMP ..............................................280
Exploded View .......................................................280
Removal and Installation .......................................280
Inspection ..............................................................280
INJECTION TUBE AND FUEL INJECTOR .....281
Exploded View .......................................................281
Removal and Installation .......................................281
OIL PAN ............................................................284
Exploded View ......................................................284
Removal and Installation .......................................284
Inspection ..............................................................286
HIGH PRESSURE SUPPLY PUMP ..................287
Exploded View ......................................................287
Removal and Installation .......................................287
ROCKER COVER .............................................289
Exploded View ......................................................289
Removal and Installation .......................................289
TIMING BELT ...................................................291
Exploded View ......................................................291
Removal and Installation .......................................291
CAMSHAFT ......................................................298
Exploded View ......................................................298
Removal and Installation .......................................298
Inspection ..............................................................300
REMOVAL AND INSTALLATION .............302
ENGINE ASSEMBLY .......................................302
Exploded View ......................................................302
Removal and Installation .......................................302
Inspection ..............................................................304
DISASSEMBLY AND ASSEMBLY ...........305
ENGINE STAND SETTING ..............................305
Setting ...................................................................305
CYLINDER HEAD .............................................306
Exploded View ......................................................306
Removal and Installation .......................................306
Disassembly and Assembly ..................................307
Cleaning ................................................................310
Inspection ..............................................................310
CYLINDER BLOCK ..........................................314
Exploded View ......................................................314
Disassembly and Assembly ..................................314
Inspection ..............................................................330
SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................
333
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
333
General Specification ...........................................333
Drive Belt ..............................................................333
Camshaft ...............................................................333
Cylinder Head ......................................................335
Cylinder Block ......................................................337
Turbocharger ........................................................339