EC-466
< FUNCTION DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
DIAGNOSIS SYSTEM (ECM)
AIR COND SIG ON/OFF Indicates [ON/OFF] condition of the air condition-
er switch as determined by the air conditioner sig-
nal.
P/N POSI SW ON/OFF Indicates [ON/OFF] condition from the park/neu-
tral position (PNP) switch signal.
PW/ST SIGNAL ON/OFF [ON/OFF] condition of the power steering system
(determined by the signal sent from EPS control
unit) is indicated.
LOAD SIGNAL ON/OFF Indicates [ON/OFF] condition from the electrical
load signal.
ON: Rear window defogger switch is ON and/or
lighting switch is in 2nd position.
OFF: Both rear window defogger switch and light-
ing switch are OFF.
IGNITION SW ON/OFF Indicates [ON/OFF] condition from ignition switch
signal.
CLUTCH P/P SW ON/OFF Indicates [ON/OFF] condition from the clutch
switch signal.
HEATER FAN SW ON/OFF Indicates [ON/OFF] condition from the heater fan
switch signal.
BRAKE SW ON/OFF Indicates [ON/OFF] condition from the stop lamp
switch signal.
INJ PULSE-B1 msec Indicates the actual fuel injection pulse width
compensated by ECM according to the input sig-
nals. When the engine is stopped, a certain
computed value is indicated.
IGN TIMING BTDC Indicates the ignition timing computed by ECM
according to the input signals. When the engine is stopped, a certain
value is indicated.
PURG VOL C/V % Indicates the EVAP canister purge volume con-
trol solenoid valve control value computed by the
ECM according to the input signals.
The opening becomes larger as the value in-
creases.
INT/V TIM (B1)°CA Indicates [°CA] of intake camshaft advance an-
gle.
INT/V SOL-B1
% The control value of the intake valve timing con-
trol solenoid valve (determined by ECM accord-
ing to the input signals) is indicated.
The advance angle becomes larger as the value
increases.
AIR COND RLY ON/OFF The air conditioner relay control condition (deter-
mined by ECM according to the input signals) is
indicated.
FUEL PUMP RLY ON/OFF Indicates the fuel pump relay control condition
determined by ECM according to the input sig-
nals.
THRTL RELAY ON/OFF Indicates the throttle control motor relay control
condition determined by the ECM according to
the input signals.
COOLING FAN HI/LOW/OFF Indicates the condition of the cooling fan (deter-
mined by ECM according to the input signals).
HI: High speed operation
LOW: Low speed operation
OFF: Stop
HO2S1 HTR (B1) ON/OFF Indicates [ON/OFF] condition of heated oxygen
sensor 1 heater determined by ECM according to
the input signals. Monitored item Unit Description Remarks
DIAGNOSIS SYSTEM (ECM)
EC-467
< FUNCTION DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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HO2S2 HTR (B1) ON/OFF Indicates [ON/OFF] condition of heated oxygen
sensor 2 heater determined by ECM according to
the input signals.
I/P PULLY SPD rpm Indicates the engine speed computed from the
turbine revolution sensor signal.
VEHICLE SPEED km/h or mph Indicates the vehicle speed computed from the
vehicle speed signal sent from TCM is displayed.
IDL A/V LEARN YET/CMPLT Display the condition of Idle Air Volume Learning
YET: Idle air volume learning has not been per-
formed yet.
CMPLT: Idle air volume learning has already
been performed successfully.
TRVL AFTER MIL km or mile Distance traveled while MI is activated.
O2 SEN HTR DTY % Heated oxygen sensor 1 heater control value
computed by ECM according to the input signals.
The current flow to the heater becomes larger as
the value increases.
AC PRESS SEN V The signal voltage from the refrigerant pressure
sensor is displayed.
VHCL SPEED SE km/h or mph The vehicle speed computed from the vehicle
speed signal sent from combination meter is dis-
played.
SET VHCL SPD km/h or mph The preset vehicle speed is displayed.
MAIN SW ON/OFF Indicates [ON/OFF] condition from MAIN switch
signal.
CANCEL SW ON/OFF Indicates [ON/OFF] condition from CANCEL
switch signal.
RESUME/ACC SW ON/OFF Indicates [ON/OFF] condition from RESUME/AC-
CELERATE switch signal.
SET SW ON/OFF Indicates [ON/OFF] condition from SET/COAST
switch signal.
BRAKE SW1 ON/OFF Indicates [ON/OFF] condition from ASCD brake
switch or ASCD clutch switch signal.
BRAKE SW2 ON/OFF Indicates [ON/OFF] condition of stop lamp switch
signal.
VHCL SPD CUT NON/CUT Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the ASCD
set speed.
CUT: Vehicle speed decreased to excessively
low compared with the ASCD set speed, and
ASCD operation is cut off.
LO SPEED CUT NON/CUT Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the ASCD
set speed.
CUT: Vehicle speed decreased to excessively
low, and ASCD operation is cut off.
AT O D M O N I TO R O N / O F F Indicates the [ON/OFF] condition of A/T O/D ac-
cording to the input signal from the TCM.
AT OD CANCEL ON/OFF Indicates the [ON/OFF] condition of A/T O/D can-
cel to the input signal from the TCM.
CRUISE LAMP ON/OFF Indicates [ON/OFF] condition of CRUISE lamp
determined by the ECM according to the input
signals.
SET LAMP ON/OFF Indicates [ON/OFF] condition of SET lamp deter-
mined by the ECM according to the input signals. Monitored item Unit Description Remarks
EC-468
< FUNCTION DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
DIAGNOSIS SYSTEM (ECM)
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
*: Leaving cooling fan OFF with CONSULT-III while engine is running may cause the engine to overheat.TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJECTION Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Fuel injector
Heated oxygen sensor 1
IGNITION TIMING Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Perform Idle Air Volume Learn-
ing.
POWER BALANCE Engine: After warming up, idle the
engine.
A/C switch OFF
Shift lever: P or N (A/T), Neutral
(M/T)
Cut off each fuel injector signal
one at a time using CONSULT-III.Engine runs rough or dies. Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
COOLING FAN* Ignition switch: ON
Turn the cooling fan “LOW”, “HI”
and “OFF” CONSULT-III.Cooling fan moves and stops. Harness and connectors
IPDM E/R (Cooling fan relay)
Cooling fan motor
ENG COOLANT
TEMP Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Engine coolant temperature
sensor
Fuel injector
FUEL PUMP RELAY Ignition switch: ON (Engine
stopped)
Turn the fuel pump relay “ON”
and “OFF” using CONSULT-III
and listen to operating sound.Fuel pump relay makes the operat-
ing sound. Harness and connectors
Fuel pump relay
PURG VOL CONT/V Engine: After warming up, run en-
gine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-III.Engine speed changes according
to the opening percent. Harness and connectors
Solenoid valve
V/T ASSIGN ANGLE Engine: Return to the original
trouble condition
Change intake valve timing using
CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Intake valve timing control sole-
noid valve
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-469
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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COMPONENT DIAGNOSIS
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
DescriptionINFOID:0000000001693221
The specification (SP) value indicates the tolerance of the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode of CONSULT-III during normal operation of the Engine Control System. When the value in “SPEC”
of “DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When the
value in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may have
one or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MI.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion)
A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Component Function CheckINFOID:0000000001693222
1.START
Make sure that all of the following conditions are satisfied.
Vehicle driven distance: More than 5,000 km (3,107 miles)
Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm
2, 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30°C (68 - 86°F)
Engine coolant temperature: 75 - 95°C (167 - 203°F)
Transmission: Warmed-up
- A/T models: After the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” fluid temperature sensor signal) indicates more than 60°C (140°F).
- M/T models: After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
Electrical load: Not applied*
Engine speed: Idle
*: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
>> GO TO 2.
2.PERFORM “SPEC” OF “DATA MONITOR” MODE
With CONSULT-III
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display.
1. Perform EC-385, "
BASIC INSPECTION : Special Repair Requirement".
2. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode
with CONSULT-III.
3. Make sure that monitor items are within the SP value.
Is the inspection result normal?
YES >> END
NO >> Go to EC-470, "
Diagnosis Procedure".
EC-474
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
15.DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin terminal and connector for damage, and then reconnect it.
>> GO TO 16.
16.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-670, "
Symptom Table".
17.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO-1 >> More than the SP value: GO TO 18.
NO-2 >> Less than the SP value: GO TO 25.
18.DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of alternator, A/C compressor, etc. is excessive
- Noise from engine
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
>> Repair or replace malfunctioning part, and then GO TO 30.
19.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system
Is the inspection result normal?
YES >> GO TO 21.
NO >> Repair or replace malfunctioning part, and then GO TO 20.
20.CHECK “A/F ALPHA-B1”, AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1” and “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the
each indication is within the SP value.
Is the measurement value within the SP value?
YES >>INSPECTION END
NO >> “B/FUEL SCHDL” is more, “A/F ALPHA-B1” is less than the SP value: GO TO 21.
21.DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect mass air flow sensor harness connector. Check pin terminal and connector for damage and
then reconnect it again.
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-475
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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>> GO TO 22.
22.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-487, "DTC
Logic". Then GO TO 29.
NO >> GO TO 23.
23.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> GO TO 24.
NO >> More than the SP value: Replace mass air flow sensor, and then GO TO 29.
24.REPLACE ECM
1. Replace ECM.
2. Go to EC-388, "
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Require-
ment".
>> GO TO 29.
25.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system
Is the inspection result normal?
YES >> GO TO 27.
NO >> Repair or replace malfunctioning part, and then GO TO 26.
26.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Less than the SP value: GO TO 27.
27.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> GO TO 28.
NO >> Less than the SP value: Replace mass air flow sensor, and then GO TO 30.
28.CHECK INTAKE SYSTEM
Check for the cause of air leak after the mass air flow sensor. Refer to the following.
Disconnection, looseness, and cracks in air duct
Looseness of oil filler cap
Disconnection of oil level gauge
Open stuck, breakage, hose disconnection, or cracks of PCV valve
Disconnection or cracks of EVAP purge hose, open stuck of EVAP canister purge volume control solenoid
valve
EC-484
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
P0011 IVT CONTROL
CAUTION:
Always drive at a safe speed.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-484, "Diagnosis Procedure"
NO >> INSPECTION END
5.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-484, "
Component Function Check".
NOTE:
Use component function check to check the overall function of intake valve timing control system. During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-484, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000001700121
1.PERFORM COMPONENT FUNCTION CHECK
Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle.
4. Check the voltage between ECM harness connector and ground under the following condition.
*: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-484, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001693232
1.CHECK OIL PRESSURE WARNING LAMP
1. Start engine.
ENG SPEED 2,000 - 3,175 rpm (A constant rotation is maintained.)
COOLAN TEMP/S More than 70°C (221°F)
Shift lever 1st or 2nd position
Driving location uphillDriving vehicle uphill
(Increased engine load will help maintain the driving
conditions required for this test.)
ConnectorECM
Ground ConditionVoltage signal
Te r m i n a l
F1173
(IVT control solenoid valve)GroundAt idle BATTERY VOLTAGE (11 - 14V)
Engine speed: 2,000 rpm 7-10V*
PBIA4937J
EC-524
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
P0605 ECM
P0605 ECM
DescriptionINFOID:0000000001693314
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The ECM controls the engine.
DTC LogicINFOID:0000000001693315
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
1. Turn ignition switch ON.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-525, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION B
1. Wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-525, "Diagnosis Procedure".
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C
1. Wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Repeat step 2 for 32 times.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-525, "Diagnosis Procedure".
NO >> INSPECTION END
PBIA9222J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0605 Engine control moduleA) ECM calculation function is malfunctioning.
ECM B) ECM EEP-ROM system is malfunctioning.
C) ECM self shut-off function is malfunctioning.