EC-586
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
P2138 APP SENSOR
12.DETECT MALFUNCTINING PART
Harness or connectors E7, M69, M25, M201 (RHD models).
Harness for open or short between ECM and APP sensor.
>> Repair open circuit or short to ground or shot to power in harness or connectors.
13.CHECK APP SENSOR
Refer to EC-586, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 15.
NO >> GO TO 14.
14.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Go to EC-586, "
Special Repair Requirement".
>> INSPECTION END
15.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
>> INSPECTION END
Component InspectionINFOID:0000000001693414
1.CHECK ACCELERATOR PEDAL POSITION SENSOR
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Check the voltage between ECM harness connector terminals as follows.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Go to EC-586, "
Special Repair Requirement".
>> INSPECTION END
Special Repair RequirementINFOID:0000000001693415
1.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
Refer to EC-389, "
ACCELERATOR PEDAL RELEASED POSITION LEARNING : Special Repair Require-
ment".
>> GO TO 2.
(+) (–)
Condition Voltage
Connector Terminal Connector Terminal
E1611 0
(APP sensor 1 signal)
E16111
Accelerator pedalFully released 0.6 - 0.9V
Fully depressed 3.9 - 4.7V
103
(APP sensor 2 signal)104Fully released 0.3 - 0.6V
Fully depressed 1.95 - 2.4V
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-599
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
DescriptionINFOID:0000000001697487
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
Component Function CheckINFOID:0000000001697488
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE FUNCTION
With CONSULT-III
1. Turn ignition switch OFF.
2. Disconnect the EVAP purge hose from EVAP canister purge volume control solenoid valve (EVAP canis-
ter side).
3. Start engine and let it idle.
4. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode wit CONSULT-III.
5. Touch “Qu” and “Qd” on CONSULT-III screen to adjust “PURG VOL CONT/V” and check vacuum exist-
ence under the following conditions.
Without CONSULT-III
1. Turn ignition switch OFF.
2. Disconnect the EVAP purge hose from EVAP canister purge volume control solenoid valve (EVAP canis-
ter side).
3. Start engine and let it idle for at least 100 seconds.
4. Check vacuum existence under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-599, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001697489
1.CHECK EVAP CANISTER
Refer to EC-683, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace.
2.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
PBIA9215J
PURG VOL CONT/V Vacuum
100% Existed
0 % Not existed
Condition Vacuum
At idle Not existed
About 2,000 rpm Existed
EC-600
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
3. Turn ignition switch ON.
4. Check the voltage between EVAP canister purge volume control solenoid valve harness connector and
ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E7, F121
Harness for open or short between EVAP canister purge volume control solenoid valve and IPDM E/R
Harness for open or short between EVAP canister purge volume control solenoid valve and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between EVAP canister purge volume control solenoid valve harness connector and
ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES-1 >> With CONSULT-III: GO TO 5.
YES-2 >> Without CONSULT-III: GO TO 6.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Reconnect all harness connectors disconnected.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening.
Does engine speed vary according to the valve opening?
YES >> GO TO 7.
NO >> GO TO 6.
6.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-601, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace EVAP canister purge volume control solenoid valve.
7.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
>> INSPECTION END
EVAP canister purge volume control solenoid valve
Ground Voltage
Connector Terminal
F32 1 Ground Battery voltage
EVAP canister purge volume control solenoid valve ECM
Continuity
Connector Terminal Connector Terminal
F32 2 F7 9 Existed
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-601
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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Component InspectionINFOID:0000000001697490
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-III
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect EVAP purge hoses connected to EVAP canister purge volume control solenoid valve.
4. Turn ignition switch ON.
5. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III.
6. Touch “Qd” and “Qu” on CONSULT-III screen to adjust “PURG
VOL CONT/V” opening and check air passage continuity of
EVAP canister purge volume control solenoid valve under the
following conditions.
Without CONSULT-III
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Disconnect EVAP purge hoses connected to EVAP canister purge volume control solenoid valve.
4. Check air passage continuity of EVAP canister purge volume control solenoid valve under the following
conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace EVAP canister purge volume control solenoid valve
Condition
(PURG VOL CONT/V value)Air passage continuity
between (A) and (B)
100% Existed
0% Not existed
PBIA9668J
ConditionAir passage continuity
between (A) and (B)
12V direct current supply between
terminals 1 and 2Existed
No supply Not existed
EC-608
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
HO2S1
HO2S1
DescriptionINFOID:0000000001697491
The heated oxygen sensor 1 is placed into the exhaust manifold. It
detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from
approximately 1V in richer conditions to 0V in leaner conditions. The
heated oxygen sensor 1 signal is sent to the ECM. The ECM adjusts
the injection pulse duration to achieve the ideal air-fuel ratio. The
ideal air-fuel ratio occurs near the radical change from 1V to 0V.
Component Function CheckINFOID:0000000001697492
1.CHECK HEATED OXYGEN SENSOR 1 FUNCTION
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “HO2S1 MNITOR (B1)” in ”DATA MONITOR” mode with CONSULT-III.
3. Keep the engine speed at 2,000 rpm under no load, and make
sure that the monitors fluctuates between LEAN and RICH more
than five times in 10 seconds.
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 10 seconds.
3. Set ECM in Diagnostic test mode - II (Heated oxygen sensor 1 monitor).
SEF463R
SEF288D
1 times: RICH →LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
SEF217YA
HO2S1
EC-611
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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Component InspectionINFOID:0000000001697494
1.INSPECTION START
Do you have CONSULT-III?
Do you have CONSULT-III?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 1
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Set “POST TRIGGER” to 100% in “DATA MONITOR” mode with CONSULT-III.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the following steps.
5. Touch “RECORD” on CONSULT-III screen.
6. Check the following.
- “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from
“RICH” to “LEAN” to “RICH” more than 5 times in 10 seconds.
5 times (cycles) are counted as shown in the figure.
- “HO2S1 (B1)” voltage goes above 0.6V at least once.
- “HO2S1 (B1)” voltage goes below 0.3V at least once.
- “HO2S1 (B1)” voltage never exceeds 1.0V.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool and approved anti-seize lubricant.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 3.
3.CHECK HEATED OXYGEN SENSOR 1
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check the voltage between ECM harness connector and ground under the following condition.
SEF217YA
JMBIA0352ZZ
EC-618
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
HO2S2
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 7.
7.REPLACE HEATED OXYGEN SENSOR 2
Replace heated oxygen sensor 2.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool and approved anti-seize lubricant.
>> INSPECTION END
8.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
>> INSPECTION END
Component InspectionINFOID:0000000001697502
1.INSPECTION START
Do you have CONSULT-III?
Do you have CONSULT-III?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
With CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT-III.
7. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
“HO2S2 (B1)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.50V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
3.CHECK HEATED OXYGEN SENSOR 2-I
Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
PBIB0551E
IGNITION SIGNAL
EC-625
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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IGNITION SIGNAL
DescriptionINFOID:0000000001693439
The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns
ON and OFF the ignition coil primary circuit. This ON/OFF operation induces the proper high voltage in the coil
secondary circuit.
Component Function CheckINFOID:0000000001693440
1.INSPECTION START
Turn ignition switch OFF, and restart engine.
Does the engine start?
YES-1 >> With CONSULT-III: GO TO 2.
YES-2 >> Without CONSULT-III: GO TO 3.
NO >> Go to EC-625, "
Diagnosis Procedure".
2.IGNITION SIGNAL FUNCTION
With CONSULT-III
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
2. Make sure that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-625, "
Diagnosis Procedure".
3.IGNITION SIGNAL FUNCTION
Without CONSULT-III
1. Let engine idle.
2. Read the voltage signal between ECM harness connector terminals as follows.
NOTE:
The pulse cycle changes depending on rpm at idle.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-625, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001693441
1.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
2. Check the voltage between ECM harness connector terminals as follows.
ECM Ground
Voltage signal
Connector Terminal Connector Terminal
F1017
E16 108 18
21
22
JMBIA0329GB
(+) (–)
Vo l ta g e
Connector Terminal Connector Terminal
E16 105 E16 108 Battery voltage