EC-1286
< SYMPTOM DIAGNOSIS >[K9K]
ENGINE SMOKES WHEN STARTED
ENGINE SMOKES WHEN STARTED
DescriptionINFOID:0000000001162733
CHART 18: ENGINE SMOKES WHEN STARTED
Diagnosis ProcedureINFOID:0000000001162734
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Ye s > > G O T O 3 .
No >> Top up the oil.
3.CHECK FUEL PUMP TEMPERATURE SENSOR
Check fuel pump temperature sensor. Refer to EC-1137, "
Component Inspection".
Is the inspection result normal?
Ye s > > G O T O 4 .
No >> Repair or replace.
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor. Refer to EC-1133, "
Component Inspection".
Is the inspection result normal?
Ye s > > G O T O 5 .
No >> Repair or replace.
5.CHECK COOLING SYSTEM
Check the cooling system. Refer to CO-53, "
Troubleshooting Chart".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace.
6.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
Perform the TEST 3: HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE). Refer to EC-1044,
"BASIC INSPECTION : Special Repair Requirement [TEST 3: High Pressure Supply Pump (Pressure Control
Valve) Check]".
>> GO TO 7.
7.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE)
Perform the TEST 4: HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE). Refer to EC-
1045, "BASIC INSPECTION : Special Repair Requirement [TEST 4: High Pressure Supply Pump (Volumetric
Control Valve) Check]".
>> GO TO 8.
8.CHECK RAIL HIGH PRESSURE CONTROL CIRCUIT
Perform the TEST 5: RAIL HIGH PRESSURE CONTROL CIRCUIT CHECK. Refer to EC-1048, "
BASIC
INSPECTION : Special Repair Requirement (TEST 5: Rail High Pressure Regulation Check)".
>>INSPECTION END
ENGINE EMITS BLUE SMOKE
EC-1287
< SYMPTOM DIAGNOSIS >[K9K]
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ENGINE EMITS BLUE SMOKE
DescriptionINFOID:0000000001162735
CHART 19: ENGINE EMITS BLUE SMOKE
Diagnosis ProcedureINFOID:0000000001162736
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Yes >> GO TO 3.
No >> Top up the oil.
3.CHECK FUEL
Check that the fuel reservoir is correctly filled and with the right fuel.
>> GO TO 4.
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor. Refer to EC-1133, "
Component Inspection".
Is the inspection result normal?
Yes >> GO TO 5.
No >> Repair or replace.
5.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace air intake system.
6.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace.
7.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace.
8.CHECK TURBOCHARGER
Check that the turbocharger is working properly. Refer to EC-1195, "
Diagnosis Procedure".
Is the turbocharger correct?
Yes >> GO TO 9.
No >> Repair or replace.
9.CHECK EGR SYSTEM
Check EGR system. Refer to EC-1202, "
Diagnosis Procedure".
ENGINE SMOKES WHEN REVVED
EC-1289
< SYMPTOM DIAGNOSIS >[K9K]
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ENGINE SMOKES WHEN REVVED
DescriptionINFOID:0000000001162737
CHART 20: ENGINE SMOKES WHEN REVVED
Diagnosis ProcedureINFOID:0000000001162738
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Yes >> GO TO 3.
No >> Top up the oil.
3.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1133, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace harness or connector.
4.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness or connector.
5.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >>INSPECTION END
NO >> Repair or replace.
EMISSION CONTROL NOT SATISFACTORY
EC-1291
< SYMPTOM DIAGNOSIS >[K9K]
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EMISSION CONTROL NOT SATISFACTORY
DescriptionINFOID:0000000001162741
CHART 22: EMISSION CONTROL NOT SATISFACTORY
Diagnosis ProcedureINFOID:0000000001162742
1.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1106, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace harness or connector.
2.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness or connector.
3.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace air intake system.
4.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace.
5.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace.
6.CHECK TURBOCHARGER
Check that the turbocharger is working properly. Refer to EC-1195, "
Diagnosis Procedure".
Is the turbocharger correct?
Yes >> GO TO 7.
No >> Repair or replace.
7.CHECK EGR SYSTEM
Check EGR system. Refer to EC-1202, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace.
8.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
Perform the TEST 3: HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE). Refer to EC-1044,
"BASIC INSPECTION : Special Repair Requirement [TEST 3: High Pressure Supply Pump (Pressure Control
Valve) Check]".
>> GO TO 9.
PRECAUTIONS
EC-1293
< PRECAUTION >[K9K]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000001706108
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Precaution for Procedure without Cowl Top CoverINFOID:0000000001162744
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
On Board Diagnostic (OBD) System of EngineINFOID:0000000001162745
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of
a malfunction causing emission deterioration.
CAUTION:
Be sure to turn the ignition switch OFF and disconnect the battery negative cable before any repair
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MI to light up.
Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to XX-XX, "*****"
.
Be sure to route and secure the harnesses properly after work. The interference of the harness with
a bracket, etc. may cause the MI to light up due to the short circuit.
Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of the fuel system, etc.
Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM before
returning the vehicle to the customer.
PIIB3706J
EC-1294
< PRECAUTION >[K9K]
PRECAUTIONS
General Precautions
INFOID:0000000001162746
Always use a 12 volt battery as power source.
Do not attempt to disconnect battery cables while engine is
running.
Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF, wait 3 minutes and discon-
nect battery negative cable. Failure to do so may damage the
ECM because battery voltage is applied to ECM even if igni-
tion switch is turned OFF.
Before removing parts, turn ignition switch OFF and then dis-
connect battery negative cable.
Do not disassemble ECM.
When connecting ECM harness connector, fasten (A) it
securely with levers (1) as far as they will go as shown in the
figure.
-ECM (2)
-Loosen (B)
When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM pin
terminal, when connecting pin connectors.
Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) volt-
age to develop in coil and condenser, thus resulting in dam-
age to IC's.
Keep engine control system harness at least 10cm (4 in) away
from adjacent harness, to prevent engine control system mal-
functions due to receiving external noise, degraded operation
of IC's, etc.
Keep engine control system parts and harness dry.
Handle mass air flow sensor carefully to avoid damage.
Do not disassemble mass air flow sensor.
Do not clean mass air flow sensor with any type of detergent.
Even a slight leak in the air intake system can cause serious incidents.
Do not shock or jar the camshaft position sensor, crankshaft position sensor.
SEF289H
MBIB1517E
MBIB1518E
SEF291H
EC-1296
< PRECAUTION >[K9K]
PRECAUTIONS
Cylinder NO.1 is at the flywheel end.
-1: Crankshaft pulley
ENGINE RUNNING
No work should be carried out on the hydraulic system while engine is running.
Remember that fuel pressure values in hydraulic circuit can reach up to 1,600 bar.
Keep hands or face (particularly eyes) out of any high pressure leak.
Recall that fuel is dangerous for health.
FUEL RAIL PRESSURE SENSOR
Under warranty, do not remove the fuel rail pressure sensor from the rail.
Do not try to measure the resistance of the fuel rail pressure sensor. This test is destructive for the
internal components.
FUEL INJECTOR
Fuel injectors are driven by over 100V.
FUEL injector electronics are polarised. In case of intervention on wiring harness, do not
invertwires. It is destructive for the piezo components.
Do not drive the fuel injectors if their body is not connected to the battery ground (risk ofelectro-
static discharge). For instance, fuel injector body have to be in contact with cylinder.
Piezo fuel injector connector must not be unplugged while engine is running. Risk of majordamage
to the engine (fuel injector could stay opened).
CleanlinessINFOID:0000000001162747
Cleanliness
RISKS ASSOCIATED WITH CONTAMINATION
The high pressure direct injection system is highly sensitive to contamination. The risks associated withcon-
tamination are:
damage to or destruction of the high pressure injection system,
components jamming,
components losing seal integrity.
All After-Sales operations must be performed under very clean conditions. This means that no impurities (par-
ticles a few microns in size) should have entered the system during dismantling.
The cleanliness principle must be applied from the filter to the fuel injectors.
What are the sources of contamination?
metal or plastic chips,
paint,
fibres:
- from cardboard,
- from brushes,
- from paper,
- from clothing,
- from cloths,
foreign bodies such as hair,
ambient air
etc.
NOTE:
Cleaning the engine using a high pressure washer is prohibited because of the risk of damaging connections.
In addition, moisture may collect in the connectors and create electrical connection malfunction.
INSTRUCTIONS TO BE FOLLOWED BEFORE CARRYING OUT ANY WORK
JMBIA0432ZZ
PREPARATION
EM-11
< PREPARATION >[HR16DE]
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PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000001381382
Tool number
Tool nameDescription
K V 1 0 1111 0 0
Seal cutterRemoving oil pan (lower and upper) etc.
KV10116200
Valve spring compressor
1. KV10115900
Attachment
2. KV10109220
AdapterDisassembling and assembling valve mecha-
nism
Part (1) is a component of KV10116200, but
Part (2) is not so.
KV10112100
Angle wrenchTightening bolts for bearing cap, cylinder
head, etc. in angle
KV10117100
Heated oxygen sensor wrenchLoosening or tightening heated oxygen sen-
sor 1
For 22 mm (0.87 in) width hexagon nut
KV10107902
Valve oil seal puller
1. KV10116100
Valve oil seal puller adapterRemoving valve oil seal
KV10115600
Valve oil seal driftInstalling valve oil seal
Use side A.
a: 20 (0.79) dia. d: 8 (0.31) dia.
b: 13 (0.51) dia. e: 10.7 (0.421)
c: 10.3 (0.406) dia. f: 5 (0.20)
Unit: mm (in)
S-NT046
PBIC1650E
S-NT014
NT379
SZNT605
S-NT603