EC-484
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
P0011 IVT CONTROL
CAUTION:
Always drive at a safe speed.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-484, "Diagnosis Procedure"
NO >> INSPECTION END
5.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-484, "
Component Function Check".
NOTE:
Use component function check to check the overall function of intake valve timing control system. During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-484, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000001700121
1.PERFORM COMPONENT FUNCTION CHECK
Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle.
4. Check the voltage between ECM harness connector and ground under the following condition.
*: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-484, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001693232
1.CHECK OIL PRESSURE WARNING LAMP
1. Start engine.
ENG SPEED 2,000 - 3,175 rpm (A constant rotation is maintained.)
COOLAN TEMP/S More than 70°C (221°F)
Shift lever 1st or 2nd position
Driving location uphillDriving vehicle uphill
(Increased engine load will help maintain the driving
conditions required for this test.)
ConnectorECM
Ground ConditionVoltage signal
Te r m i n a l
F1173
(IVT control solenoid valve)GroundAt idle BATTERY VOLTAGE (11 - 14V)
Engine speed: 2,000 rpm 7-10V*
PBIA4937J
EC-516
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
P0335 CKP SENSOR (POS)
P0335 CKP SENSOR (POS)
DescriptionINFOID:0000000001693295
The crankshaft position sensor (POS) is located on the oil pan facing
the gear teeth (cogs) of the signal plate. It detects the fluctuation of
the engine revolution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor
changes.
The ECM receives the voltage signal and detects the fluctuation of
the engine revolution.
ECM receives the signals as shown in the figure.
DTC LogicINFOID:0000000001693296
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds.
PBIA9209J
JMBIA0714GB
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0335Crankshaft position sen-
sor (POS) circuit The crankshaft position sensor (POS) signal
is not detected by the ECM during the first
few seconds of engine cranking.
The proper pulse signal from the crankshaft
position sensor (POS) is not sent to ECM
while the engine is running.
The crankshaft position sensor (POS) signal
is not in the normal pattern during engine run-
ning. Harness or connectors
[Crankshaft position sensor (POS) circuit
is open or shorted.]
(Refrigerant pressure sensor circuit is
shorted.)
(Accelerator pedal position sensor 2 cir-
cuit is shorted.)
Crankshaft position sensor (POS)
Refrigerant pressure sensor
Accelerator pedal position sensor
(APPS 2)
Signal plate
EC-528
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
P1111 IVT CONTROL SOLENOID VALVE
P1111 IVT CONTROL SOLENOID VALVE
DescriptionINFOID:0000000001693320
Intake valve timing control solenoid valve is activated by ON/OFF
pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
DTC LogicINFOID:0000000001693321
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
>> GO TO2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-528, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000001693322
1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect intake valve timing control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between intake valve timing control solenoid valve harness connector and ground.
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTION PART
PBIB1842E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P 1111Intake valve timing control
solenoid valve circuitAn improper voltage is sent to the ECM
through intake valve timing control solenoid
valve. Harness or connectors
(Intake valve timing control solenoid valve
circuit is open or shorted.)
Intake valve timing control solenoid valve
IVT control solenoid valve
Ground Voltage
Connector Terminal
F23 1 Ground Battery voltage
P1217 ENGINE OVER TEMPERATURE
EC-543
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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P1217 ENGINE OVER TEMPERATURE
DTC LogicINFOID:0000000001693362
DTC DETECTION LOGIC
NOTE:
If DTC P1217 is displayed with DTC U1000 U1001, first perform the trouble diagnosis for DTC U1000
U1001. Refer to EC-481, "
DTC Logic".
If DTC P1217 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010. Refer
to EC-482, "
DTC Logic".
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-11, "
Inspection". Also,
replace the engine oil. Refer to LU-7, "
Draining".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-20, "
SAE Viscosity Number".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
DTC CONFIRMATION PROCEDURE
1.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-543, "
Component Function Check".
NOTE:
Use component function check to check the overall function of the cooling fan. During this check, a DTC might
not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-544, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000001693363
1.PERFORM COMPONENT FUNCTION CHECK-I
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217Engine over tempera-
ture (Overheat) Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate proper-
ly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range. Harness or connectors
(The cooling fan circuit is open or short-
ed.)
IPDM E/R (Cooling fan relay-1, -2, -3)
Cooling fan motor
Radiator hose
Radiator
Radiator cap
Reservoir tank
Water pump
Thermostat
EC-602
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
FUEL INJECTOR
FUEL INJECTOR
DescriptionINFOID:0000000001693431
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
Component Function CheckINFOID:0000000001693432
1.INSPECTION START
Turn ignition switch to START.
Is any cylinder ignited?
YES >> GO TO 2.
NO >> Go to EC-602, "
Diagnosis Procedure".
2.CHECK FUEL INJECTOR FUNCTION
With CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-III
1. Let engine idle.
2. Listen to each fuel injector operating sound.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-602, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001693433
1.CHECK FUEL INJECTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect fuel injector harness connector.
3. Turn ignition switch ON.
4. Check the voltage between fuel injector harness connector and ground.
PBIA9664J
Clicking noise should be heard.
PBIB3332E
IGNITION SIGNAL
EC-625
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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IGNITION SIGNAL
DescriptionINFOID:0000000001693439
The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns
ON and OFF the ignition coil primary circuit. This ON/OFF operation induces the proper high voltage in the coil
secondary circuit.
Component Function CheckINFOID:0000000001693440
1.INSPECTION START
Turn ignition switch OFF, and restart engine.
Does the engine start?
YES-1 >> With CONSULT-III: GO TO 2.
YES-2 >> Without CONSULT-III: GO TO 3.
NO >> Go to EC-625, "
Diagnosis Procedure".
2.IGNITION SIGNAL FUNCTION
With CONSULT-III
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
2. Make sure that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-625, "
Diagnosis Procedure".
3.IGNITION SIGNAL FUNCTION
Without CONSULT-III
1. Let engine idle.
2. Read the voltage signal between ECM harness connector terminals as follows.
NOTE:
The pulse cycle changes depending on rpm at idle.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-625, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001693441
1.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
2. Check the voltage between ECM harness connector terminals as follows.
ECM Ground
Voltage signal
Connector Terminal Connector Terminal
F1017
E16 108 18
21
22
JMBIA0329GB
(+) (–)
Vo l ta g e
Connector Terminal Connector Terminal
E16 105 E16 108 Battery voltage
EC-628
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
IGNITION SIGNAL
Component Inspection (Ignition Coil with Power Transistor)
INFOID:0000000001693442
1.CHECK IGNITION COIL WITH POWER TRANSISTOR-I
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace malfunctioning ignition coil with power transistor.
2.CHECK IGNITION COIL WITH POWER TRANSISTOR-II
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following pro-
cedure.
4. Start engine.
5. After engine stalls, crank it two or three times to release all fuel pressure.
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
12. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal
portion.
CAUTION:
Do not approach to the spark plug and the ignition coil
within 50 cm (19.7 in). Be careful not to get an electrical
shock while checking, because the electrical discharge
voltage becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm 0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in), the spark might be generated even if the coil is mal-
functioning.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning ignition coil with power transistor.
Component Inspection (Condenser)INFOID:0000000001693443
1.CHECK CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser-2 harness connector.
Terminals Resistance [at 25°C (77°F)]
1 and 2 Except 0 or ∞ Ω
1 and 3
Except 0 Ω
2 and 3
Spark should be generated.
JMBIA0066GB
EC-670
< SYMPTOM DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
ENGINE CONTROL SYSTEM SYMPTOMS
SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom TableINFOID:0000000001161687
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2EC-605
Fuel pressure regulator system 334444444 4EC-681
Fuel injector circuit 11232 22 2EC-602
Evaporative emission system 334444444 4EC-683
Air Positive crankcase ventilation sys-
tem
334444444 41EC-631
Incorrect idle speed adjustment 1 1 1 1 1EC-389
Electric throttle control actuator 112332222 2 2EC-531
,
EC-533
,
EC-537
IgnitionIncorrect ignition timing adjustment33111 11 1EC-389
Ignition circuit 11222 22 2EC-625
Main power supply and ground circuit 22333 33 23EC-477
Mass air flow sensor circuit
1
122
222 2EC-487
Engine coolant temperature sensor circuit
333EC-492
Heated oxygen sensor 1 circuitEC-498,
EC-502
Throttle position sensor circuit
22EC-495
,
EC-511
,
EC-547
,
EC-549
,
EC-580
Accelerator pedal position sensor circuit 3 2 1EC-551
,
EC-572
,
EC-576
,
EC-583
Knock sensor circuit 2 3EC-514
Crankshaft position sensor (POS) circuit 2 2EC-516
Camshaft position sensor (PHASE) circuit 3 2EC-520