ILLUMINATION
LT-115
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Bulb ReplacementEKS00HZZ
GLOVE BOX LAMP
1. Remove glove box assembly. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Turn bulb socket (1) counterclockwise and remove it.
3. Remove bulb (2).
PKIC1053E
MTC-10
PRECAUTIONS
Revision: June 20062007 Versa
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to a
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination
may occur.
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC-134a (R-134a) and speci-
fied oils have been used with the scale. If the scale controls refriger-
ant flow electronically, the hose fitting must be 1/2″-16 ACME.
CHARGING CYLINDER
Using a charging cylinder is not recommended. Refrigerant may be vented into air from cylinder’s top valve
when filling the cylinder with refrigerant. Also, the accuracy of the cylinder is generally less than that of an
electronic scale or of quality recycle/recharge equipment.
Precautions for Leak Detection DyeEJS00572
The A/C system contains a fluorescent leak detection dye used for locating refrigerant leaks. An ultraviolet
(UV) lamp is required to illuminate the dye when inspecting for leaks.
Always wear fluorescence enhancing UV safety goggles to protect your eyes and enhance the visibility of
the fluorescent dye.
The fluorescent dye leak detector is not a replacement for an electronic refrigerant leak detector. The fluo-
rescent dye leak detector should be used in conjunction with an electronic refrigerant leak detector to pin-
point refrigerant leaks.
For your safety and your customer’s satisfaction, read and follow all manufacture’s operating instructions
and precautions prior to performing the work.
A compressor shaft seal should not be repaired because of dye seepage. The compressor shaft seal
should only be repaired after confirming the leak with an electronic refrigerant leak detector.
Always remove any remaining dye from the leak area after repairs are complete to avoid a misdiagnosis
during a future service.
Do not allow dye to come into contact with painted body panels or interior components. If dye is spilled,
clean immediately with the approved dye cleaner. Fluorescent dye left on a surface for an extended period
of time cannot be removed.
Do not spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
Do not use more than one refrigerant dye bottle (1/4 ounce /7.4 cc) per A/C system.
Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R-12) A/C systems are different. Do not use
HFC-134a (R-134a) leak detection dye in CFC-12 (R-12) A/C system or CFC-12 (R-12) leak detector dye
in HFC-134a (R-134a) A/C system or A/C system damage may result.
The fluorescent properties of the dye will remain for over three (3) years unless a compressor malfunction
occurs.
IDENTIFICATION LABEL FOR VEHICLE
Vehicles with factory installed fluorescent dye have this identification label on the front side of hood.
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
RHA274D
TROUBLE DIAGNOSIS
MTC-33
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Operational CheckEJS0057J
The purpose of the operational check is to confirm that the system operates properly.
CHECKING BLOWER
1. Turn blower control dial clockwise to "1" position. Blower should operate on low speed.
2. Turn blower control dial clockwise to "2" position, and continue checking blower speed until all speeds are
checked.
3. Leave blower on Maximum speed.
If NG, go to trouble diagnosis procedure for MTC-37, "
Blower Motor Circuit" .
If OK, continue the check.
CHECKING DISCHARGE AIR
1. Turn mode door control dial to each position.
2. Confirm that discharge air comes out according to the air distribution table. Refer to MTC-22, "
Discharge
Air Flow" .
If NG, go to trouble diagnosis procedure for MTC-34, "
Mode Door" .
If OK, continue the check.
CHECKING RECIRCULATION
1. Set intake door lever to REC position.
2. Operate intake door lever to FRE position.
3. Listen for intake door position change (you should hear blower sound change slightly).
If NG, go to trouble diagnosis procedure for MTC-36, "
Intake Door" .
If OK, continue the check.
CHECKING TEMPERATURE DECREASE
1. Turn temperature control dial counterclockwise to full cold position.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for MTC-50, "
Insufficient Cooling" .
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Turn temperature control dial clockwise to full hot position.
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for MTC-58, "
Insufficient Heating" .
If OK, continue the check.
CHECKING A/C SWITCH (IF EQUIPPED)
1. Turn fan control dial to the desired (1 to 4 speed) position.
2. Press A/C switch.
3. A/C switch indicator will turn ON.
Confirm that the compressor clutch engages (sound or visual inspection).
If NG, go to trouble diagnosis procedure for MTC-41, "
Magnet Clutch Circuit (If Equipped)" .
If OK, continue the check.
CHECKING DEFROST A/C SWITCH (IF EQUIPPED)
1. Turn fan control dial to the desired (1 to 4 speed) position.
2. Turn mode dial to ( ) DEF.
3. Confirm that the compressor clutch engages (sound or visual inspection).
If NG, go to trouble diagnosis procedure for MTC-41, "
Magnet Clutch Circuit (If Equipped)" .
If all operational checks are OK (symptom cannot be duplicated), go to MTC-24, "
How to Perform Trouble
Diagnosis for Quick and Accurate Repair" and perform tests as outlined. If symptom appears, refer to MTC-
24, "SYMPTOM TABLE" and perform applicable trouble diagnosis procedures. Conditions : Engine running at normal operating temperature
TROUBLE DIAGNOSIS
MTC-35
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Air Mix DoorEJS0057L
SYMPTOM: Air mix door does not change.
INSPECTION FLOW
1. CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE INCREASE
1. Turn the temperature control dial clockwise until maximum heat.
2. Check for hot air at discharge air outlets.
>> GO TO 2.
2. CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE DECREASE
1. Turn the temperature control dial counterclockwise until maximum cold.
2. Check for cold air at discharge air outlets.
Can a symptom be duplicated?
YES >> GO TO 4.
NO >> GO TO 3.
3. PERFORM COMPLETE OPERATIONAL CHECK
Perform a complete operational check and check for any symptoms. Refer to MTC-33, "
Operational Check" .
Can a symptom be duplicated?
YES >> Refer to MTC-24, "SYMPTOM TABLE" .
NO >> System OK.
4. CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 5.
5. CHECK AIR MIX DOOR CONTROL LINKAGE
Check and verify air mix door mechanism for smooth operation.
OK or NG
OK >> If the symptom still exists, perform a complete operational check. Refer to MTC-33, "Operational
Check" . If other symptoms exist, refer to MTC-24, "SYMPTOM TABLE" .
NG >> Repair or adjust air mix door control linkage. Refer to MTC-70, "
Air Mix Door Cable Adjustment" .
MTC-46
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
13. CHECK FRONT AIR CONTROL GROUND CIRCUIT
Check continuity between front air control harness connector M33
terminal 9 and ground.
OK or NG
OK >> GO TO 14.
NG >> Repair harness or connector.
14. CHECK BCM INPUT (COMPRESSOR ON) SIGNAL
1. Reconnect BCM connector and front air control connectors.
2. Turn ignition switch ON.
3. Turn blower control dial clockwise to position "1".
4. Confirm compressor on signal between front air control harness
connector M33 terminal 1 and ground using oscilloscope.
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15. CHECK A/C SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect front air control connector.
3. While pressing the A/C switch, check continuity between front
air control terminals 1 and 8.
OK or NG
OK >> GO TO 16.
NG >> Replace front air control. Refer to MTC-61, "
CONTROL-
LER" . 9 - Ground :Continuity should exist
SJIA0754E
Te r m i n a l s
Voltag e
(Approx.) (+)
(-)
Connector Terminal
Front air control:
M331Ground
SJIA0755E
ZJIA0584J
1 - 8 :Continuity should exist
SJIA0756E
MTC-50
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Insufficient CoolingEJS0057P
SYMPTOM: Insufficient cooling
INSPECTION FLOW
1. CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE DECREASE
1. Turn temperature control dial counterclockwise to maximum cold position.
2. Check for cold air at discharge air outlets.
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2. CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to MTC-33, "
Operational Check" .
Does another symptom exist?
YES >> Refer to MTC-24, "SYMPTOM TABLE" .
NO >> System OK.
3. CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4. CHECK COMPRESSOR DRIVE BELT TENSION
Check compressor belt tension. Refer to EM-13, "
Checking Drive Belts" .
OK or NG
OK >> GO TO 5.
NG >> Adjust or replace compressor belt. Refer to EM-13, "
Removal and Installation" .
5. CHECK AIR MIX DOOR CABLE
Check and verify air mix door cable operation. Refer to MTC-70, "
Air Mix Door Cable Adjustment" .
Does air mix door operate correctly?
YES >> GO TO 6.
NO >> Repair or replace as necessary.
6. CHECK COOLING FAN MOTOR OPERATION
Check and verify cooling fan motor for smooth operation. Refer to EC-443, "
System Description" .
Does cooling fan motor operate correctly?
YES >> GO TO 7.
NO >> Check cooling fan motor. Refer to EC-443, "
DTC P1217 ENGINE OVER TEMPERATURE" .
7. CHECK FOR EVAPORATOR FREEZE UP
Start engine and run A/C. Check for evaporator freeze up.
Does evaporator freeze up?
YES >> Perform performance test diagnoses. Refer to MTC-52, "PERFORMANCE TEST DIAGNOSIS" .
NO >> GO TO 8.
MTC-58
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Insufficient HeatingEJS0057Q
SYMPTOM: Insufficient heating
INSPECTION FLOW
1. CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE DECREASE
1. Turn temperature control dial clockwise to maximum heat position.
2. Check for hot air at discharge air outlets.
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2. CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to MTC-33, "
Operational Check" .
Does another symptom exist?
YES >> Refer to MTC-24, "SYMPTOM TABLE" .
NO >> System OK.
3. CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4. CHECK COOLANT SYSTEM
1. Check engine coolant level. Refer to CO-8, "
ENGINE COOLANT" .
2. Check hoses for leaks or kinks.
3. Check Radiator cap. Refer to CO-13, "
Checking Radiator Cap" .
OK or NG
OK >> GO TO 5.
NG >> Repair/replace as necessary.
5. CHECK AIR MIX DOOR CABLE
Check air mix door cable operation. Refer to MTC-70, "
Air Mix Door Cable Adjustment" .
OK or NG
YES >> GO TO 6.
NO >> Adjust or replace air mix door cable. Refer to MTC-70, "
Air Mix Door Cable Adjustment" .
6. CHECK AIR DUCTS
Check ducts for air leaks.
OK or NG
OK >> GO TO 7.
NG >> Repair air leaks.
7. CHECK HEATER HOSE TEMPERATURES
1. Start engine and warm it up to normal operating temperature.
2. Touch both the inlet and outlet heater hoses.
Is the inlet hose hot and the outlet hose warm? YES or NO
YES >> GO TO 8.
NO >> Both hoses warm: GO TO 9.
MTC-68
BLOWER MOTOR
Revision: June 20062007 Versa
BLOWER MOTORPFP:27226
Removal and InstallationEJS00585
REMOVAL
1. Remove instrument panel and pad. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove side ventilator duct (right). Refer to MTC-77, "
Removal" .
3. Disconnect blower motor connector (1).
4. Push the flange holding hook (A) toward the blower motor (2),
then rotate the blower motor (2) clockwise and remove it from
the A/C unit assembly.
CAUTION:
When blower fan and blower motor are assembled, the bal-
ance is adjusted, do not disassemble to replace the individ-
ual parts.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Rotate the blower motor until the blower motor flange holding hook locks securely in A/C unit assem-
bly.
LJIA0199E