RF-1
ROOF
I BODY
CONTENTS
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SECTION RF
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RF
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
OVERHEAD CONSOLE (FRONT AND REAR) ..... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location ... 10
System Description ................................................ 10
OUTLINE ............................................................. 10
OPERATION ....................................................... 10
CAN Communication System Description .............. 12Wiring Diagram — SROOF — ................................ 13
Terminals and Reference Values for BCM .............. 15
Terminals and Reference Values for Sunroof Motor
Assembly ................................................................ 15
Work Flow ............................................................... 15
CONSULT-II Function (BCM) ................................. 16
CONSULT-II START PROCEDURE .................... 16
Work Support .......................................................... 16
Active Test .............................................................. 16
Data Monitor ........................................................... 16
Trouble Diagnosis Chart by Symptom .................... 17
BCM Power Supply and Ground Circuit Check ...... 17
Sunroof Switch System Check ............................... 17
Sunroof Motor Assembly Power Supply and Ground
Circuit Check .......................................................... 19
Door Switch Check ................................................. 20
Removal and Installation ........................................ 22
SUNROOF UNIT ASSEMBLY ............................. 24
GLASS LID .......................................................... 25
SUNSHADE ........................................................ 26
WIND DEFLECTOR ............................................ 26
SUNROOF MOTOR ASSEMBLY ........................ 26
LINK ASSEMBLY ................................................ 27
Fitting Adjustment ................................................... 28
GAP ADJUSTMENT ............................................ 28
HEIGHT ADJUSTMENT ...................................... 28
Inspection ............................................................... 29
WIND DEFLECTOR ............................................ 29
LINK ASSEMBLY AND WIRE ............................. 29
WEATHERSTRIP ................................................ 29
DRAIN HOSES .................................................... 30
SQUEAK AND RATTLE TROUBLE DIAGNOSES
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Revision: June 20062007 Versa
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component installed on the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
RF-22
SUNROOF
Revision: June 20062007 Versa
Removal and InstallationEIS00969
CAUTION:
After installation or any adjustment, check clearances for sunroof operation and glass lid align-
ment.
Handle glass lid with care to prevent damage.
Fully close the glass lid before removal, then do not operate sunroof motor assembly after
removal.
When removing sunroof unit assembly, use shop cloths to protect the seats and trim from dam-
age.
Always work with a helper.
NOTE:
For easy installation, mark each point before removal.
SQUEAK AND RATTLE TROUBLE DIAGNOSES
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Revision: June 20062007 Versa
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lense loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
WW-1
WIPER, WASHER & HORN
K ELECTRICAL
CONTENTS
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SECTION WW
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Revision: June 20062007 Versa PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Procedures without Cowl Top Cover ..... 3
FRONT WIPER AND WASHER SYSTEM .................. 4
Components Parts and Harness Connector Loca-
tion ........................................................................... 4
System Description .................................................. 4
OUTLINE ............................................................... 4
LOW SPEED WIPER OPERATION ...................... 5
HIGH SPEED WIPER OPERATION ..................... 5
INTERMITTENT OPERATION .............................. 5
AUTO STOP OPERATION .................................... 6
WASHER OPERATION ......................................... 6
MIST OPERATION ................................................ 6
FAIL-SAFE FUNCTION ......................................... 6
COMBINATION SWITCH READING FUNCTION ..... 6
CAN Communication System Description ................ 7
Schematic ................................................................ 8
Wiring Diagram — WIPER — .................................. 9
Terminals and Reference Values for BCM ............. 12
Terminals and Reference Values for IPDM E/R ..... 12
How to Proceed With Trouble Diagnosis ................ 12
Preliminary Check .................................................. 12
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR BCM .................................................. 12
CONSULT-II Functions (BCM) ............................... 12
CONSULT-II START PROCEDURE .................... 12
WORK SUPPORT ............................................... 12
DATA MONITOR ................................................. 12
ACTIVE TEST ..................................................... 13
CONSULT-II Function (IPDM E/R) ......................... 14
CONSULT-II START PROCEDURE .................... 14
DATA MONITOR ................................................. 14
ACTIVE TEST ..................................................... 14
Front Wiper Does Not Operate .............................. 15
Front Wiper Does Not Return to Stop Position (After
Front Wiper Operate for 10 Seconds, They Stop for
20 Seconds, and After Repeating the Operations Five Times, They Become Inoperative) .................. 17
Only Front Wiper Low Does Not Operate ............... 19
Only Front Wiper Hi Does Not Operate .................. 20
Only Front Wiper Intermittent Does Not Operate ... 22
Front Wiper Intermittent Operation Switch Position
Cannot Be Adjusted ................................................ 22
Wiper Does Not Wipe When Front Washer Operates
... 22
Front Wiper Does Not Stop ..................................... 23
Removal and Installation of Front Wiper Arms ....... 24
REMOVAL ........................................................... 24
INSTALLATION ................................................... 24
Adjustment of Wiper Arm Stop Location ................. 24
ADJUSTMENT .................................................... 24
Removal and Installation of Front Wiper Drive
Assembly ................................................................ 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
Removal and Installation of Front Washer Nozzle ... 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 26
Inspection for Washer Nozzle ................................. 26
CHECK VALVE INSPECTION ............................. 26
Washer Nozzle Adjustment .................................... 27
Washer Tube Layout .............................................. 28
Removal and Installation of Front Wiper and Washer
Switch ..................................................................... 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 28
Inspection of Front Wiper and Washer Switch Circuit ... 28
Removal and Installation of Washer Tank .............. 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 29
Removal and Installation of Front Washer Motor ... 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 29
REAR WIPER AND WASHER SYSTEM .................. 30
Components Parts and Harness Connector Loca-
tion .......................................................................... 30
System Description ................................................. 30