EM-2Revision: June 20062007 Versa Components ........................................................... 37
Removal and Installation ........................................ 38
REMOVAL ........................................................... 38
INSPECTION AFTER REMOVAL ........................ 41
INSTALLATION .................................................... 42
CAMSHAFT ............................................................... 47
Components ........................................................... 47
Removal and Installation ........................................ 47
REMOVAL ........................................................... 47
INSPECTION AFTER REMOVAL ........................ 49
INSTALLATION .................................................... 51
INSPECTION AFTER INSTALLATION ................ 54
Valve Clearance ...................................................... 55
INSPECTION ....................................................... 55
ADJUSTMENT .................................................... 57
OIL SEAL .................................................................. 59
Removal and Installation of Valve Oil Seal ............. 59
REMOVAL ........................................................... 59
INSTALLATION .................................................... 59
Removal and Installation of Front Oil Seal ............. 60
REMOVAL ........................................................... 60
INSTALLATION .................................................... 60
Removal and Installation of Rear Oil Seal .............. 61
REMOVAL ........................................................... 61
INSTALLATION .................................................... 61
CYLINDER HEAD ..................................................... 62
On-Vehicle Service ................................................. 62
CHECKING COMPRESSION PRESSURE ......... 62
Components ........................................................... 63
Removal and Installation ........................................ 63
REMOVAL ........................................................... 63
INSPECTION AFTER REMOVAL ........................ 64
INSTALLATION .................................................... 65
Components ........................................................... 66
Disassembly and Assembly .................................... 66
DISASSEMBLY ................................................... 66
ASSEMBLY ......................................................... 67
Inspection After Disassembly ................................. 68
VALVE DIMENSIONS .......................................... 68
VALVE GUIDE CLEARANCE .............................. 68
VALVE GUIDE REPLACEMENT ......................... 69
VALVE SEAT CONTACT ..................................... 70
VALVE SEAT REPLACEMENT ........................... 70
VALVE SPRING SQUARENESS ......................... 71
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................... 72
ENGINE ASSEMBLY ................................................ 73
Components ........................................................... 73
Removal and Installation ........................................ 73
REMOVAL ........................................................... 74
INSTALLATION .................................................... 76
INSPECTION AFTER INSTALLATION ................ 76
CYLINDER BLOCK ................................................... 77
Components ........................................................... 77
Disassembly and Assembly .................................... 78
DISASSEMBLY ................................................... 78ASSEMBLY ..........................................................81
How to Select Piston and Bearing ..........................87
DESCRIPTION ....................................................87
HOW TO SELECT PISTON .................................87
HOW TO SELECT CONNECTING ROD BEAR-
ING .......................................................................88
HOW TO SELECT MAIN BEARING ....................91
Inspection After Disassembly ..................................95
CRANKSHAFT END PLAY ..................................95
CONNECTING ROD SIDE CLEARANCE ...........95
PISTON TO PISTON PIN OIL CLEARANCE .......95
PISTON RING SIDE CLEARANCE .....................96
PISTON RING END GAP ....................................96
CONNECTING ROD BEND AND TORSION .......97
CONNECTING ROD BIG END DIAMETER ........97
CONNECTING ROD BUSHING OIL CLEAR-
ANCE ...................................................................97
CYLINDER BLOCK TOP SURFACE DISTOR-
TION ....................................................................98
MAIN BEARING HOUSING INNER DIAMETER ...98
PISTON TO CYLINDER BORE CLEARANCE ....99
CRANKSHAFT MAIN JOURNAL DIAMETER ... 100
CRANKSHAFT PIN JOURNAL DIAMETER ...... 100
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT ............................................................... 100
CRANKSHAFT RUNOUT .................................. 100
CONNECTING ROD BEARING OIL CLEAR-
ANCE ................................................................. 101
MAIN BEARING OIL CLEARANCE ................... 101
MAIN BEARING CRUSH HEIGHT .................... 102
CONNECTING ROD BEARING CRUSH
HEIGHT ............................................................. 102
MAIN BEARING CAP BOLT OUTER DIAMETER . 103
CONNECTING ROD BOLT OUTER DIAMETER . 103
CLOGGED OR DAMAGED OIL FILTER (FOR
INTAKE VALVE TIMING CONTROL) ................. 103
FLYWHEEL DEFLECTION (M/T MODELS) ...... 103
MOVEMENT AMOUNT OF FLYWHEEL (M/T
MODELS) ........................................................... 103
SERVICE DATA AND SPECIFICATIONS (SDS) .... 105
Standard and Limit ................................................ 105
GENERAL SPECIFICATIONS ........................... 105
DRIVE BELT ...................................................... 105
WATER CONTROL VALVE ................................ 105
EXHAUST MANIFOLD ...................................... 105
THERMOSTAT ................................................... 105
SPARK PLUG .................................................... 105
CYLINDER HEAD .............................................. 105
VALVE ................................................................ 106
CAMSHAFT AND CAMSHAFT BEARING ......... 109
CYLINDER BLOCK ............................................110
PISTON, PISTON RING AND PISTON PIN ...... 111
CONNECTING ROD ..........................................112
CRANKSHAFT ...................................................112
MAIN BEARING .................................................114
CONNECTING ROD BEARING .........................114
GW-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: June 20062007 Versa
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lense loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
IDX-4
ALPHABETICAL INDEX
EC-398, EC-406
EVAP control system pressure sensor .... EC-382, EC-
385, EC-391
EVAP control system purge flow monitoring diagnosis
EC-340
EVAP vapor lines inspection ............................. MA-19
Evaporative emission (EVAP) system ............... EC-31
Evaporator ...................................................... MTC-90
Exhaust manifold .............................................. EM-21
Exhaust system inspection ................... MA-20, MA-22
Expansion valve .............................................. MTC-91
F
F/FOG - Wiring diagram ..................................... LT-43
F/PUMP - Wiring diagram ................................ EC-571
Final drive (FF M/T) ........................................... MT-22
Floor trim ............................................................. EI-37
Flow charts ......................................................... GI-27
Fluid temparature sensor (CVT) ...................... CVT-85
Fluid temperature sensor (A/T) ........................ AT-106
Fluids ................................................................ MA-11
Fluorescent leak detector ............................... MTC-92
Flywheel (clutch) ................................................ CL-13
Flywheel runout .............................................. EM-103
Fork rod (M/T) .................................................... MT-21
Freeze frame data ............................... EC-52, EC-116
Front bumper ...................................................... EI-14
Front door ......................................................... GW-43
Front passenger air bag .................................. SRS-46
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-51
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram ......................... AT-103, CVT-86
FTTS - Wiring diagram ...................... EC-293, EC-298
FUEL - Wiring diagram ...................... EC-278, EC-286
Fuel cut control (at no load high engine speed) . EC-26
Fuel gauge ............................................................ DI-5
Fuel injection system ......................... EC-276, EC-284
Fuel injector ..................................................... EC-564
Fuel injector and fuel tube ................................ EM-33
Fuel level sensor ................. EC-415, EC-417, EC-419
Fuel line inspection .................................. FL-4, MA-15
Fuel precautions ................................................... GI-6
Fuel pressure check .......................................... EC-81
Fuel pressure release ........................................ EC-81
Fuel pump ........................................................ EC-570
Fuel systemCommercial Service Tools ................ FL-3
Fuel systemPREPARATION ................................. FL-3
Fuel tank temperature sensor ............ EC-291, EC-297
Fuel tank vacuum relief valve ............................ EC-34
Fuse ................................................................... PG-16
Fuse and fusible link box ................................... PG-77
Fusible link ......................................................... PG-16
G
Gauges ................................................................. DI-5
Gear components (M/T) .................................... MT-18
Generic scan tool (GST) ................................. EC-126
Glass ...................................... GW-11, GW-43, GW-47
Grille - See Exterior ............................................. EI-19
Ground distribution ............................................ PG-30
H
H/LAMP - Wiring diagram .................................... LT-8
H/PHON - Wiring diagram .................................. AV-52
Handling precautions for plastics ..................... BL-255
Harness connector ............................................ PG-68
Harness layout .................................................. PG-39
Hazard warning lamp ......................................... LT-51
Headlining - See Roof trim .................................. EI-39
Heated oxygen sensor 2 ..... EC-248, EC-257, EC-267
Heated oxygen sensor 2 heater ...................... EC-166
HEATER - Wiring diagram .............................. MTC-28
Heater system - Wiring diagram ..................... MTC-28
HFC134a (R134a) system precaution .............. MTC-4
HFC134a (R134a) system service procedure . MTC-80
HFC134a (R134a) system service tools ......... MTC-12
HFC134a system service equipment precaution MTC-9
HO2S2 - Wiring diagram ..... EC-251, EC-260, EC-270
HO2S2H - Wiring diagram .............................. EC-168
Horn ................................................................. WW-46
HORN - Wiring diagram ................................... WW-46
How to erase DTC for OBD system .................. EC-60
I
IATS - Wiring diagram ..................................... EC-197
Idle air volume learning ..................................... EC-78
Idle speed ......................................................... EC-75
Idle speed control (ISC) .................... EC-423, EC-425
Ignition coil ...................................................... EC-576
Ignition control system .................................... EC-576
Ignition timing .................................................... EC-75
IGNSYS - Wiring diagram ............................... EC-577
ILL - Wiring diagram ......................................... LT-111
Illumination control ........................................... LT-108
In-cabin Microfilter ............................................. MA-20
INJECT - Wiring diagram ................................ EC-565
Input shaft (FF M/T) .......................................... MT-18
Input/Output signal of TCM ............................. CVT-25
Instrument panel ................................................. IP-10
INT/L - Wiring diagram ....................................... LT-96
Intake air temperature sensor ........... EC-195, EC-215
Intake door control linkage adjustment ........... MTC-69
Intake manifold .................................................. EM-18
Intake valve timing control .............................. EC-156
Intake valve timing control solenoid valve ....... EC-173
Interior ................................................................. EI-32
Interior lamp ....................................................... LT-91
IPDM (Intelligent power distribution module engine
room) ................................................................. PG-17
IVC - Wiring diagram ....................................... EC-174
SQUEAK AND RATTLE TROUBLE DIAGNOSES
IP-7
C
D
E
F
G
H
J
K
L
MA
B
IP
Revision: June 20062007 Versa
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
LT-1
LIGHTING SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION LT
A
B
LT
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
HEADLAMP (FOR USA) ............................................ 5
Component Parts and Harness Connector Location ..... 5
System Description .................................................. 5
OUTLINE ............................................................... 5
HEADLAMP OPERATION .................................... 6
COMBINATION SWITCH READING FUNCTION ..... 6
EXTERIOR LAMP BATTERY SAVER CONTROL ..... 6
CAN COMMUNICATION SYSTEM DESCRIP-
TION ......................................................................... 6
Schematic ................................................................ 7
Wiring Diagram ........................................................ 8
Terminals and Reference Values for BCM ............. 12
Terminals and Reference Values for IPDM E/R ..... 12
How to Perform Trouble Diagnoses ....................... 12
Preliminary Check .................................................. 12
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR BCM .................................................. 12
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR IPDM E/R .......................................... 12
CONSULT-II Function (BCM) ................................. 12
CONSULT-II START PROCEDURE .................... 12
WORK SUPPORT ............................................... 12
DATA MONITOR ................................................. 12
ACTIVE TEST ..................................................... 13
SELF-DIAGNOSTIC RESULTS .......................... 13
CONSULT-II Function (IPDM E/R) ......................... 13
CONSULT-II START PROCEDURE .................... 13
DATA MONITOR ................................................. 14
ACTIVE TEST ..................................................... 14
Headlamp High Beam Does Not Illuminate (Both
Sides) ..................................................................... 14
Headlamp High Beam Does Not Illuminate (One
Side) ....................................................................... 17
High Beam Indicator Lamp Does Not Illuminate .... 18
Headlamp Low Beam Does Not Illuminate (Both
Sides) ..................................................................... 18Headlamp Low Beam Does Not Illuminate (One
Side) ....................................................................... 21
Headlamps Do Not Turn OFF ................................. 22
Aiming Adjustment .................................................. 23
PREPARATION BEFORE ADJUSTING .............. 23
LOW BEAM AND HIGH BEAM ........................... 23
ADJUSTMENT USING AN ADJUSTMENT
SCREEN (LIGHT/DARK BORDERLINE) ............ 24
Bulb Replacement .................................................. 25
HEADLAMP (HIGH/LOW) ................................... 25
PARKING (CLEARANCE) LAMP ........................ 25
FRONT TURN SIGNAL LAMP ............................ 25
Removal and Installation ........................................ 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
Disassembly and Assembly .................................... 26
DISASSEMBLY ................................................... 26
ASSEMBLY ......................................................... 26
HEADLAMP (FOR CANADA) - DAYTIME LIGHT
SYSTEM - .................................................................. 27
Component Parts and Harness Connector Location ... 27
System Description ................................................. 27
OUTLINE ............................................................. 27
HEADLAMP OPERATION ................................... 28
COMBINATION SWITCH READING FUNCTION ... 29
EXTERIOR LAMP BATTERY SAVER CONTROL ... 29
CAN Communication System Description .............. 29
Schematic ............................................................... 30
Wiring Diagram — DTRL — ................................... 31
Terminals and Reference Values for BCM .............. 35
Terminals and Reference Values for IPDM E/R ...... 35
How to Perform Trouble Diagnoses ....................... 35
Preliminary Check .................................................. 35
CHECK BCM CONFIGURATION ........................ 35
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR BCM .................................................. 35
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR IPDM E/R .......................................... 35
CONSULT-II Function (BCM) ................................. 35
CONSULT-II Function (IPDM E/R) ......................... 35
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
C
D
E
F
G
H
I
J
K
M
SECTION MA
A
B
MA
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
GENERAL MAINTENANCE ....................................... 5
Explanation of General Maintenance ....................... 5
General Maintenance ............................................... 5
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 7
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 7
CHASSIS AND BODY MAINTENANCE ............... 8
Schedule 2 ............................................................... 9
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 9
CHASSIS AND BODY MAINTENANCE ............. 10
RECOMMENDED FLUIDS AND LUBRICANTS .......11
Fluids and Lubricants ..............................................11
SAE Viscosity Number ........................................... 12
Anti-freeze Coolant Mixture Ratio .......................... 12
ENGINE MAINTENANCE ......................................... 13
Drive Belts .............................................................. 13
Checking Drive Belts .............................................. 13
Tension Adjustment ................................................ 13
Changing Engine Coolant ...................................... 13
DRAINING ENGINE COOLANT ......................... 13
REFILLING ENGINE COOLANT ........................ 14
FLUSHING COOLING SYSTEM ......................... 15
Inspection ............................................................... 15
LEVEL CHECK ................................................... 15
CHECKING COOLING SYSTEM FOR LEAKS ... 15
Checking Fuel Lines ............................................... 15
Changing Air Cleaner Filter .................................... 16
REMOVAL ........................................................... 16
INSPECTION AFTER REMOVAL ....................... 16
INSTALLATION ................................................... 16Changing Engine Oil ............................................... 16
Engine Oil Filter ...................................................... 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ................ 18
Changing Spark Plugs ............................................ 18
............................................................................ 18
INSPECTION AFTER REMOVAL ....................... 18
INSTALLATION ................................................... 19
Checking EVAP Vapor Lines .................................. 19
CHASSIS AND BODY MAINTENANCE ................... 20
Changing In-cabin Microfilter .................................. 20
Checking Exhaust System ...................................... 20
Checking CVT Fluid ................................................ 20
FLUID LEVEL CHECK ........................................ 20
FLUID CONDITION CHECK ............................... 21
Changing CVT Fluid ............................................... 21
Checking Clutch Fluid Level and Leaks ................. 22
Checking Clutch System ........................................ 22
Checking M/T Oil .................................................... 22
OIL LEAKAGE AND OIL LEVEL ......................... 22
Changing M/T Oil .................................................... 22
DRAINING ........................................................... 22
FILLING ............................................................... 22
Checking A/T Fluid ................................................. 22
Changing A/T Fluid ................................................. 23
Balancing Wheels ................................................... 24
Rotation .................................................................. 24
Checking Brake Fluid Level and Leaks .................. 24
Checking Brake Lines and Cables ......................... 24
Changing Brake Fluid ............................................. 25
Checking Disc Brake .............................................. 25
ROTOR ................................................................ 25
CALIPER ............................................................. 25
PAD ..................................................................... 25
WHEEL CYLINDER ............................................ 26
LINING ................................................................ 26
Axle and Suspension Parts .................................... 26
Drive Shaft .............................................................. 27
PB-1
PARKING BRAKE SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION PB
A
B
PB
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
PREPARATION ........................................................... 3
Commercial Service Tools ........................................ 3
PARKING BRAKE CONTROL ................................... 4
On-Vehicle Service ................................................... 4
INSPECTION ........................................................ 4COMPONENTS INSPECTION .............................. 4
ADJUSTMENT ...................................................... 4
Components ............................................................. 5
Removal and Installation .......................................... 6
REMOVAL ............................................................. 6
INSTALLATION ..................................................... 6
SERVICE DATA AND SPECIFICATIONS (SDS) ........ 7
Parking Brake Control .............................................. 7
PS-6
STEERING WHEEL
Revision: June 20062007 Versa
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceEGS0014V
CHECKING CONDITION OF INSTALLATION
Check installation conditions of steering gear assembly, front suspension assembly, axle and steering col-
umn assembly.
Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
Check steering gear assembly mounting bolts and nuts for looseness. Refer to PS-12, "COMPONENT" .
CHECKING STEERING WHEEL PLAY
Turn steering wheel so that front wheels come to the straight-ahead position. Start engine and lightly turn
steering wheel to the left and right until front wheels start to move. Measure steering wheel movement on
the outer circumference.
When the measurement value is outside the standard value, check backlash for each joint of steering col-
umn assembly and installation condition of steering gear assembly.
CHECKING NEUTRAL POSITION STEERING WHEEL
Make sure that steering gear assembly, steering column assembly and steering wheel are installed in the
correct position.
Perform neutral position inspection after wheel alignment. Refer to RSU-2, "Precautions for Supplemental
Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”" .
Set vehicle to the straight-ahead position and confirm steering wheel is in the neutral position.
Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if
steering wheel is not in the neutral position.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Check steering wheel turning force when steering wheel has
been turned 360° from neutral position using suitable tool as
shown.
4. If steering wheel turning force is out of the specification, refer to
STC-7, "
How to Perform Trouble Diagnosis" . Steering wheel axial end play : 0 mm (0 in)
Steering wheel play : 0 - 35 mm (0 - 1.38 in)
Steering wheel
turning force: Less than 36 N (3.7 kg-f, 8.2 lb-f)
WGIA0180E