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Revision: June 20062007 Versa Component Description ........................................ 564
CONSULT-II Reference Value in Data Monitor Mode
. 564
Wiring Diagram .................................................... 565
Diagnostic Procedure ........................................... 566
Component Inspection ......................................... 569
Removal and Installation ...................................... 569
FUEL PUMP ........................................................... 570
Description ........................................................... 570
CONSULT-II Reference Value in Data Monitor Mode
. 570
Wiring Diagram .................................................... 571
Diagnostic Procedure ........................................... 572
Component Inspection ......................................... 575
Removal and Installation ...................................... 575
IGNITION SIGNAL .................................................. 576
Component Description ........................................ 576
Wiring Diagram .................................................... 577
Diagnostic Procedure ........................................... 580
Component Inspection ......................................... 584
Removal and Installation ...................................... 585REFRIGERANT PRESSURE SENSOR ..................586
Component Description ........................................586
Wiring Diagram .....................................................587
Diagnostic Procedure ...........................................588
Removal and Installation ......................................591
MIL AND DATA LINK CONNECTOR ......................592
Wiring Diagram .....................................................592
SERVICE DATA AND SPECIFICATIONS (SDS) ....594
Fuel Pressure .......................................................594
Idle Speed and Ignition Timing .............................594
Calculated Load Value ..........................................594
Mass Air Flow Sensor ...........................................594
Intake Air Temperature Sensor .............................594
Engine Coolant Temperature Sensor ...................594
Air Fuel Ratio (A/F) Sensor 1 Heater ....................594
Heated Oxygen sensor 2 Heater ..........................594
Crankshaft Position Sensor (POS) .......................594
Camshaft Position Sensor (PHASE) ....................595
Throttle Control Motor ...........................................595
Fuel Injector ..........................................................595
Fuel Pump ............................................................595
EC-20Revision: June 2006
PREPARATION
2007 Versa
PREPARATIONPFP:00002
Special Service ToolsUBS00PJP
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
KV10117100
(J-36471-A)
Heated oxygen sensor
wrenchLoosening or tightening heated oxygen sensor
with 22 mm (0.87 in) hexagon nut
KV10114400
(J-38365)
Heated oxygen sensor
wrenchLoosening or tightening heated oxygen sensor
a: 22 mm (0.87 in)
(J-44321)
Fuel pressure gauge
KitChecking fuel pressure
(J-44321-6)
Fuel pressure adapterConnecting fuel pressure gauge to quick connec-
tor type fuel lines.
EG17550000
Break-out boxMeasuring ECM signals with a circuit tester
EG17680000
Y-cable adapterMeasuring ECM signals with a circuit tester
KV10118400
Fuel tube adapterMeasuring fuel pressure
S-NT379
S-NT636
LEC642
LBIA0376E
ZZA1194D
PBIA9379J
PBIB3043E
PREPARATION
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Commercial Service ToolsUBS00PJQ
Tool number
(Kent-Moore No.)
Tool nameDescription
Leak detector
i.e.: (J-41416)Locating the EVAP leak
EVAP service port
adapter
i.e.: (J-41413-OBD)Applying positive pressure through EVAP service
port
Fuel filler cap adapter
i.e.: (MLR-8382)Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant tempera-
ture sensor
Oxygen sensor thread
cleaner
i.e.: (J-43897-18)
(J-43897-12)Reconditioning the exhaust system threads before
installing a new oxygen sensor. Use with anti-
seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for Zirco-
nia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for Tita-
nia Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL specifica-
tion MIL-A-907)Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
S-NT703
S-NT704
S-NT815
S-NT705
AEM488
S-NT779
ENGINE CONTROL SYSTEM
EC-23
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Multiport Fuel Injection (MFI) SystemUBS00PJS
INPUT/OUTPUT SIGNAL CHART
*1: This sensor is not used to control the engine system under normal conditions.
*2: This signal is sent to the ECM through CAN communication line.
*3: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from the crankshaft position sensor (POS), camshaft position
sensor (PHASE) and the mass air flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
During warm-up
When starting the engine
During acceleration
Hot-engine operation
When selector lever is changed from N to D (A/T and CVT models)
High-load, high-speed operation
During deceleration
During high engine speed operation
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Engine speed*
3
Piston position
Fuel injection
& mixture ratio
controlFuel injector Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Battery
Battery voltage*
3
Knock sensor Engine knocking condition
EPS control unit
Power steering operation*
2
Heated oxygen sensor 2*1Density of oxygen in exhaust gas
Air conditioner switch
Air conditioner operation*
2
Wheel sensor
Vehicle speed*2
EC-24Revision: June 2006
ENGINE CONTROL SYSTEM
2007 Versa
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
The mixture ratio feedback system provides the best air/fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses air
fuel ratio (A/F) sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about air
fuel ratio (A/F) sensor 1, refer to EC-227, "
DTC P0131 A/F SENSOR 1" . This maintains the mixture ratio
within the range of stoichiometric (ideal air/fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of air fuel ratio (A/F) sensor 1 shift, the air/fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
Deceleration and acceleration
High-load, high-speed operation
Malfunction of air fuel ratio (A/F) sensor 1 or its circuit
Insufficient activation of air fuel ratio (A/F) sensor 1 at low engine coolant temperature
High engine coolant temperature
During warm-up
After shifting from N to D (A/T and CVT models)
When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from air fuel ratio (A/F)
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic
changes during operation (i.e., fuel injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from air fuel ratio (A/F) sensor 1 indicates whether the mixture ratio is RICH or LEAN com-
pared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and
an increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
PBIB3020E
ON BOARD DIAGNOSTIC (OBD) SYSTEM
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Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the
vehicle is returned to the customer untested.
NOTE:
If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
SRT Item
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.
*: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority for
models with CONSULT-II.
SRT Set Timing
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below.
SRT item
(CONSULT-II indication)Perfor-
mance
Priority*Required self-diagnostic items to set the SRT to “CMPLT”Corresponding DTC
No.
CATALYST 2 Three way catalyst function P0420
EVAP SYSTEM 2 EVAP control system purge flow monitoring P0441
1 EVAP control system P0442
2 EVAP control system P0456
HO2S 2 Air fuel ratio (A/F) sensor 1 P0133
Heated oxygen sensor 2 P0137
Heated oxygen sensor 2 P0138
Heated oxygen sensor 2 P0139
Self-diagnosis resultExample
DiagnosisIgnition cycle
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2)
P0402 OK (1) — (1) — (1) OK (2)
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
Case 2 P0400 OK (1) — (1) — (1) — (1)
P0402 — (0) — (0) OK (1) — (1)
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
NG exists Case 3 P0400 OK OK — —
P0402 — — — —
P1402 NG — NGNG
(Consecutive
NG)
(1st trip)
DTC1st trip DTC — 1st trip DTCDTC
(= MIL “ON”)
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
ON BOARD DIAGNOSTIC (OBD) SYSTEM
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Suggested Maximum Speed in Each Gear
Downshift to a lower gear if the engine is not running smoothly, or if you need to accelerate.
Do not exceed the maximum suggested speed (shown below) in any gear. For level road driving, use the high-
est gear suggested for that speed. Always observe posted speed limits and drive according to the road condi-
tions to ensure safe operation. Do not over-rev the engine when shifting to a lower gear as it may cause
engine damage or loss of vehicle control.
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II)
The following is the information specified in Service $06 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
Gear km/h (MPH)
1st 50 (30)
2nd 90 (55)
3rd —
4th —
5th —
6th —
Item Self-diagnostic test item DTCTest value (GST display)
Test limit Conversion
TID CID
CATALYST Three way catalyst functionP0420 01H 01H Max. 1/128
P0420 02H 81H Min. 1
EVAP
SYSTEMEVAP control system (Small leak) P0442 05H 03H Max.
1/128 mm
2
EVAP control system purge flow monitoring P0441 06H 83H Min. 20 mV
EVAP control system (Very small leak) P0456 07H 03H Max.
1/128 mm
2
HO2SAir fuel ratio (A/F) sensor 1P0131 41H 8EH Min. 5 mV
P0132 42H 0EH Max. 5 mV
P2A00 43H 0EH Max. 0.002
P2A00 44H 8EH Min. 0.002
P0133 45H 8EH Min. 0.002
P0130 46H 0EH Max. 5 mV
P0130 47H 8EH Min. 5 mV
P0133 48H 8EH Min. 0.002
Heated oxygen sensor 2P0139 19H 86H Min. 10mV/500 ms
P0137 1AH 86H Min. 10 mV
P0138 1BH 06H Max. 10 mV
P0138 1CH 06H Max. 10 mV
HO2S HTRAir fuel ratio (A/F) sensor 1 heaterP0032 57H 10H Max. 5 mV
P0031 58H 90H Min. 5 mV
Heated oxygen sensor 2 heaterP0038 2DH 0AH Max. 20 mV
P0037 2EH 8AH Min. 20 mV
EC-90Revision: June 2006
TROUBLE DIAGNOSIS
2007 Versa
2P0031 P0032 Air fuel ratio (A/F) sensor 1 heater
P0037 P0038 Heated oxygen sensor 2 heater
P0075 Intake valve timing control solenoid valve
P0130 P0131 P0132 P0133 P2A00 Air fuel ratio (A/F) sensor 1
P0137 P0138 P0139 Heated oxygen sensor 2
P0441 EVAP control system purge flow monitoring
P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
P0447 P0448 EVAP canister vent control valve
P0451 P0452 P0453 EVAP control system pressure sensor
P1217 Engine over temperature (OVERHEAT)
P1805 Brake switch
P2100 P2103 Throttle control motor relay
P2101 Electric throttle control function
P2118 Throttle control motor
3
P0011 Intake valve timing control
P0171 P0172 Fuel injection system function
P0300 - P0304 Misfire
P0420 Three way catalyst function
P0442 P0456 EVAP control system (SMALL LEAK, VERY SMALL LEAK)
P0455 EVAP control system (GROSS LEAK)
P0506 P0507 Idle speed control system
P0710 P0715 P0720 P0725 P0731 P0732 P0733 P0734 P0740 P0744 P0745 P0746 P0750 P0755 P0776 P0778
P0840 P0845 P1705 P1740 P1760 P1777 P1778 A/T or CVT related sensors, solenoid valves and switches
P1148 Closed loop control
P1421 Cold start control
P1564 ASCD steering switch
P1572 ASCD brake switch
P1574 ASCD vehicle speed sensor
P1715 Turbine revolution sensor (A/T), Primary speed sensor (CVT)
P2119 Electric throttle control actuator Priority Detected items (DTC)