BL-222
NATS (NISSAN ANTI-THEFT SYSTEM)
Revision: June 20062007 Versa
Trouble DiagnosesEIS0093X
SYMPTOM MATRIX CHART 1
Self-diagnosis related item
*: When NATS detects trouble, the security indicator lights up while ignition key is in the “ON” position.
SYMPTOM MATRIX CHART 2
Non self-diagnosis related item
*: CONSULT-II self-diagnostic results display screen “no malfunction is detected”. SYMPTOMDisplayed “SELF-DIAG
RESULTS” on CON-
SULT-II screen.DIAGNOSTIC PROCE-
DURE
(Reference page)SYSTEM
(Malfunctioning part or mode)
Security indicator
lighting up*
Engine cannot be
startedCHAIN OF ECM-IMMU
[P1612]PROCEDURE 1
(BL-223
)In rare case, “CHAIN OF ECM-IMMU” might be stored
during key registration procedure, even if the system is
not malfunctioning.
Open circuit in battery voltage line of BCM circuit
Open circuit in ignition line of BCM circuit
Open circuit in ground line of BCM circuit
Open or short circuit between BCM and ECM commu-
nication line
ECM
BCM
CHAIN OF IMMU-KEY
[P1614]PROCEDURE 2
(BL-225
)Malfunction of key ID chip
Communication line between ANT/ AMP and BCM:
Open circuit or short circuit of battery voltage line or
ground line
Open circuit in power source line of ANT/ AMP circuit
Open circuit in ground line of ANT/ AMP circuit
NATS antenna amp.
BCM
ID DISCORD, IMM-
ECM
[P1611]PROCEDURE 3
(BL-227
)System initialization has not yet been completed.
ECM
LOCK MODE
[P1610]PROCEDURE 5
(BL-229
)When the starting operation is carried out five or more
times consecutively under the following conditions,
NATS will shift the mode to one which prevents the
engine from being started.
Unregistered ignition key is used.
BCM or ECM’s malfunctioning.
Security indicator
lighting up*DON'T ERASE
BEFORE CHECKING
ENG DIAGWORK FLOW
(BL-220
)Engine trouble data and NATS trouble data have been
detected in ECM
SYMPTOMDIAGNOSTIC PROCEDURE
(Reference page)SYSTEM
(Malfunctioning part or mode)
Security indicator does not light up*.PROCEDURE 4
(BL-228
)Security indictor.
Open circuit between Fuse and BCM
BCM
NATS (NISSAN ANTI-THEFT SYSTEM)
BL-223
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Diagnostic Procedure 1EIS0093Y
Self-diagnostic results:
“CHAIN OF ECM-IMMU” displayed on CONSULT-II screen
First perform the “SELF-DIAG RESULTS” in “BCM” with CONSULT-II, then perform the trouble diagno-
sis of malfunction system indicated “SELF-DIAG RESULTS” of “BCM”. Refer to BCS-18, "
CAN Com-
munication Inspection Using CONSULT-II (Self-Diagnosis)" .
1. CONFIRM SELF-DIAGNOSTIC RESULTS
Confirm SELF-DIAGNOSTIC RESULTS “CHAIN OF ECM-IMMU”
displayed on CONSULT-II screen.
NOTE:
In rare case, “CHAIN OF ECM-IMMU” might be stored during key
registration procedure, even if the system is not malfunctioning.
Is CONSULT-II screen displayed as shown in figure?
Yes >> GO TO 2.
No >> GO TO BL-222, "
SYMPTOM MATRIX CHART 1" .
2. CHECK POWER SUPPLY CIRCUIT FOR BCM
1. Turn ignition switch OFF.
2. Check voltage between BCM and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> Check the following.
40A fusible link (letter g , located in the fuse and fus-
ible link box).
10A fuse [No.8, located in the fuse block (J/B)].
Harness for open or short between fusible link and BCM.
Harness for open or short between fuse and BCM.
3. CHECK IGNITION SWITCH ON SIGNAL
1. Turn ignition switch ON.
2. Check voltage between BCM connector and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 4.
NG >> Check the following.
10A fuse [No. 6, located in the fuse block (J/B)].
Harness for open or short between fuse and BCM.
PIIA1260E
BCM connectorTe r m i n a l s
Voltage [V]
(Approx.)
(+) (–)
M2057
Ground Battery voltage
70
PIIB6582E
BCM connectorTe r m i n a l
Voltage [V]
(Approx.)
(+) (–)
M18 38 Ground Battery voltage
PIIB6587E
NATS (NISSAN ANTI-THEFT SYSTEM)
BL-225
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Diagnostic Procedure 2EIS0093Z
Self-diagnostic results:
“CHAIN OF IMMU-KEY” displayed on CONSULT-II screen
1. CONFIRM SELF-DIAGNOSTIC RESULTS
Confirm SELF-DIAGNOSTIC RESULTS “CHAIN OF IMMU-KEY”
displayed on CONSULT-II screen.
Is CONSULT-II screen displayed as shown in figure?
Yes >> GO TO 2.
No >> GO TO BL-222, "
SYMPTOM MATRIX CHART 1" .
2. CHECK NATS ANTENNA AMP. INSTALLATION
Check NATS antenna amp. installation. Refer to BL-230, "
How to Replace NATS Antenna Amp." .
OK or NG
OK >> GO TO 3.
NG >> Reinstall NATS antenna amp. correctly.
3. CHECK NATS IGNITION KEY ID CHIP
Start engine with another registered NATS ignition key.
Does the engine start?
Yes >> Ignition key ID chip is malfunctioning.
Replace the ignition key
Perform initialization with CONSULT-II
For initialization, refer to “CONSULT-II Operation Manual NATS”
No >> GO TO 4.
4. CHECK POWER SUPPLY FOR NATS ANTENNA AMP.
1. Turn ignition switch “OFF”.
2. Check voltage between NATS antenna amp. connector and ground.
OK or NG
OK >> GO TO 5.
NG >> Check the following.
20A fuse [No. 53, located in IPDM E/R]
Harness for open or short between fuse and NATS
antenna amp.
PIIA1263E
NATS antenna amp.
connectorTerminal
Voltage [V]
(Approx.)
(+) (–)
M21 1 Ground Battery voltage
PIIB6589E
BL-228
NATS (NISSAN ANTI-THEFT SYSTEM)
Revision: June 20062007 Versa
Diagnostic Procedure 4EIS00941
“COMBINATION METER (SECURITY) DOES NOT LIGHT UP”
1. CHECK FUSE
Check 10A fuse [No.13, located in the fuse block (J/B)]
OK or NG
OK >> GO TO 2.
NG >> Replace fuse.
2. CHECK COMBINATION METER (SECURITY)
1. Install 10A fuse.
2. Start engine and turn ignition switch OFF.
3. Check if the combination meter (security) lights up.
OK or NG
OK >> INSPECTION END.
NG >> GO TO 3.
3. CHECK COMBINATION METER (SECURITY) POWER SUPPLY CIRCUIT
1. Disconnect combination meter (security) connector.
2. Check voltage between combination meter (security) connector and ground.
OK or NG
OK >> GO TO 4.
NG >> Check harness for open or short between fuse and com-
bination meter (security).
4. CHECK BCM FUNCTION
1. Connect combination meter (security) connector.
2. Disconnect BCM connector.
3. Check voltage between BCM connector and ground.
OK or NG
OK >> BCM is malfunctioning.
Replace BCM. Refer to BCS-25, "Removal and Instal-
lation of BCM" .
Perform initialization with CONSULT-II
For initialization, refer to “CONSULT-II Operation
Manual NATS”
NG >> Check the following.
Harness for open or short between combination meter (security) and BCM
Indicator lamp condition Combination meter (security) should light up.
Combination meter
(security) connec-
torTe r m i n a l
Voltage [V]
(Approx.)
(+) (-)
M24 27 Ground Battery voltage
PIIB6593E
BCM connectorTe r m i n a l
Voltage [V]
(Approx.)
(+) (-)
M18 23 Ground Battery voltage
PIIB6594E
BODY REPAIR
BL-255
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Handling Precautions for PlasticsEIS009AL
HANDLING PRECAUTIONS FOR PLASTICS
1. When repairing and painting a portion of the body adjacent to plastic parts, consider their characteristics
(influence of heat and solvent) and remove them if necessary or take suitable measures to protect them.
2. Plastic parts should be repaired and painted using methods suiting the materials
, characteristics.
Abbre-
viationMaterial nameHeat resisting
temperature
°C (°F)Resistance to gasoline and
solventsOther cautions
PE Polyethylene 60 (140)Gasoline and most solvents are
harmless if applied for a very
short time (wipe up quickly).Flammable
PVC Polyvinyl Chloride 80 (176) Same as above.Poison gas is emitted
when burned.
EPM/
EPDMEthylene Propylene (Diene) rub-
ber80 (176) Same as above. Flammable
TPO/
TPRThermoplastic Olefine/
Thermoplastic Rubber80 (176) Same as above. Flammable
PP Polypropylene 90 (194) Same as above.Flammable, avoid bat-
tery acid.
UP Polyester thermoset 90 (194) Same as above. Flammable
PS Polystyrene 80 (176) Avoid solvents. Flammable
ABSAcrylonitrile Butadiene Styrene
resin80 (176) Avoid gasoline and solvents.
AES Acrylonitrile Ethylene Styrene 80 (176) Same as above.
PMMA Polymethyl Methacrylate 85 (185) Same as above.
AAS Acrylonitrile Acrylic Styrene 85 (185) Same as above.
AS Acrylonitrile Styrene 85 (185) Same as above.
EVA Polyvinyl Ethyl Acetate 90 (194) Same as above.
ASA Acrylonitrile Styrene Acrylate 100 (222) Same as above. Flammable
PPO/
PPEPolyphenylene Oxide/
Polyphenylene Ether110 (230) Same as above.
PC Polycarbonate 120 (248) Same as above.
PAR Polyacrylate 180 (356) Same as above.
L-
LDPELenear Low Density PE 45 (100)Gasoline and most solvents are
harmless.Flammable
PUR Polyurethane 90 (194) Same as above.
TPU Thermoplastic Urethane 110 (230) Same as above.
PPC Polypropylene Composite 115 (239) Same as above. Flammable
POM Polyacetal 120 (248) Same as above. Avoid battery acid.
PBT+P
CPolybutylene Terephtha-
late+Polycarbonate120 (248) Same as above. Flammable
PA Polyamide (Nylon) 140 (284) Same as above.Avoid immersing in wa-
ter.
PBT Polybutylene Terephthalate 140 (284) Same as above.
FRP Fiber Reinforced Plastics 170 (338) Same as above. Avoid battery acid.
PET Polyethylene Terephthalate 180 (356) Same as above.
PEI Polyetherimide 200 (392) Same as above.
BRAKE FLUID
BR-9
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BRAKE FLUIDPFP:KN100
On-board InspectionEFS006J8
CHECKING BRAKE FLUID LEVEL
Make sure the fluid level in the reservoir tank is within the stan-
dard (between MAX and MIN lines).
Visually check around the reservoir tank for fluid leakage.
If fluid level is excessively low, check brake system for fluid leak-
age.
Release parking brake lever and see if brake warning lamp goes
off. If not, check brake system for fluid leakage.
Drain and RefillEFS006J9
CAUTION:
Refill using recommended brake fluid. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, immediately wipe them with cloth and wash it away with water.
Before working, disconnect connectors of ABS actuator and electric unit (control unit) or battery
cable from the negative terminal.
1. Connect a vinyl tube to bleed valve.
2. Depress the brake pedal, loosen the bleed valve, and gradually
remove the brake fluid.
3. Clean inside of reservoir tank, and refill with new brake fluid.
4. Loosen bleed valve, depress brake pedal slowly to full stroke
and then release it. Repeat the procedure every 2 or 3 seconds
until the new brake fluid comes out, then close the bleed valve
while depressing the brake pedal. Repeat the same procedure
for each wheel.
5. Bleed air. Refer to BR-10, "
Bleeding Brake System" .
SFIA3067E
WFIA0512E
WFIA0513E
BR-14
BRAKE MASTER CYLINDER
Revision: June 20062007 Versa
BRAKE MASTER CYLINDERPFP:46010
On-Board InspectionEFS006JF
LEAK INSPECTION
Check for leaking in a master cylinder installation surface, a reservoir tank installation surface, and brake
tube connections.
Removal and InstallationEFS006JG
CAUTION:
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, immediately wipe them with cloth and wash it away with water.
REMOVAL
1. Drain brake fluid. Refer to BR-9, "Drain and Refill" .
2. Remove battery. Refer to SC-9, "
Removal and Installation" .
3. Remove air duct. Refer to EM-16, "
Removal and Installation" .
4. Remove air cleaner. Refer to EM-16, "
Removal and Installation" .
5. Disconnect brake fluid level switch harness connector.
6. Using a flare nut wrench, remove brake tube from master cylinder.
7. Remove master cylinder assembly nuts, and remove master cylinder assembly from vehicle..
INSTALLATION
CAUTION:
Refill using recommended brake fluid. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Never reuse drained brake fluid.
Check if the rod of primary piston has dust or scratches.
1. Install master cylinder to brake booster assembly, and tighten nuts to the specified torque. Refer to BR-20,
"Removal and Installation" .
CAUTION:
Do not damage or strain rod of primary piston.
Apply silicone grease for O-ring, primary piston rod and
to inside of booster.
2. Install brake tube to master cylinder, and temporarily tighten the flare nuts on the brake tube to master cyl-
inder by hand.
3. Install brake tube to brake hose, then tighten flare nut to the specified torque using a flare nut torque
wrench. Refer to BR-11, "
Hydraulic Circuit" .
4. Connect brake fluid level switch harness connector.
5. Refill new brake fluid and bleed air. Refer toBR-10, "
Bleeding Brake System" .
SFIA2614E
BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION BRC
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B
BRC
Revision: June 20062007 VersaABS
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions for Brake System .................................. 2
Precautions When Using CONSULT-II ..................... 2
CHECK POINTS FOR USING CONSULT-II ......... 2
Precautions for Brake Control .................................. 3
Precautions for CAN System ................................... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SYSTEM DESCRIPTION ............................................ 5
System Components ................................................ 5
ABS Function ........................................................... 5
EBD Function ........................................................... 5
Fail-Safe Function .................................................... 6
ABS/EBD SYSTEM ............................................... 6
Hydraulic Circuit Diagram ........................................ 6
CAN COMMUNICATION ............................................ 7
System Description .................................................. 7
TROUBLE DIAGNOSIS .............................................. 8
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ....................................................... 8
INTRODUCTION ................................................... 8
WORK FLOW ........................................................ 9
CLARIFY CONCERN .......................................... 10
EXAMPLE OF DIAGNOSIS SHEET ................... 10
Component Parts and Harness Connector Location ....11
Schematic .............................................................. 12
Wiring Diagram — ABS — ..................................... 13
Basic Inspection ..................................................... 17
BRAKE FLUID LEVEL, FLUID LEAK, AND
BRAKE PAD INSPECTION ................................. 17
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION ............................. 17
ABS WARNING LAMP INSPECTION ................. 17
Warning Lamp and Indicator Timing ....................... 18
Control Unit Input/Output Signal Standard ............. 18
REFERENCE VALUE FROM CONSULT-II ......... 18
CONSULT-II Function (ABS) .................................. 20
CONSULT-II START PROCEDURE .................... 20
SELF-DIAGNOSIS .............................................. 20
DATA MONITOR ................................................. 22
ACTIVE TEST ..................................................... 24
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 25
Wheel Sensor System ............................................ 25
ABS Control Unit Inspection ................................... 26
Solenoid Valve System Inspection ......................... 27
Actuator Motor, Motor Relay, and Circuit Inspection ... 28
ABS Control Unit Power and Ground Systems
Inspection ............................................................... 29
CAN Communication System Inspection ................ 29
TROUBLE DIAGNOSES FOR SYMPTOMS ............ 30
ABS Works Frequently ........................................... 30
Unexpected Pedal Action ....................................... 31
Long Stopping Distance .......................................... 32
ABS Does Not Work ............................................... 32
Pedal Vibration or ABS Operation Noise ................ 32
WHEEL SENSORS ................................................... 33
Removal and Installation ........................................ 33
REMOVAL ........................................................... 33
INSTALLATION ................................................... 33
SENSOR ROTOR ..................................................... 35
Removal and Installation ........................................ 35
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 36
Removal and Installation ........................................ 36
REMOVAL ........................................................... 36
INSTALLATION ................................................... 37