QUICK REFERENCE CHART: VERSA
2007
2007
BrakeELS00256
Front Brake Repair Limits
Unit: mm (in)
Rear Brake Repair Limits
Unit: mm (in)
Brake Pedal
Unit: mm (in) Front brake Brake model CLZ25VA
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness115.0 mm × 41.0 mm × 9.5 mm
(4.528 in × 1.614 in × 0.374 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20D
Cylinder bore diameter 15.87 mm (0.625 in)
Lining
Length × width × thickness194.1 mm × 30.0 mm × 4.0 mm
(7.642 in × 1.181 in × 0.157 in)
Drum outer diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluidGenuine NISSAN Super Heavy Duty Brake Fluid, or equivalent DOT 3 (US
FMVSS No. 116)
Brake modelCLZ22VA
Brake padStandard thickness (new) 9.5 (0.374)
Repair limit thickness 2.0 (0.079)
Disc rotorStandard thickness (new) 24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit 0.04 (0.0016)
Maximum uneven wear (mea-
sured at 8 positions)0.02 mm (0.0008 in) or less
Brake modelLT20D
Brake liningStandard thickness (new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
DrumStandard inner diameter (new) 228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
Brake pedal free height (from dash panel top surface)A/T, CVT model 172.4 - 182.4 (6.79 - 7.18)
M/T model 162.3 - 172.3 (6.39 - 6.78)
Brake pedal depressed height
[under a force of 490 N (50 kg-f, 110 lb-f) with the engine running]A/T, CVT model 98 (3.86) or more
M/T model 90 (3.54) or more
Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772)
Pedal play3 - 11 (0.12 - 0.43)
2007
QUICK REFERENCE CHART: VERSA
Refill CapacitiesELS00257
DescriptionCapacity (Approximate)
Liter US measure Imp measure
Fuel50.0 13 1/4 gal 11 gal
Engine oil
Drain and refillWith oil filter change 3.9 4 1/8 qt 3 3/8 qt
Without oil filter change 3.7 3 7/8 qt 3 1/4 qt
Dry engine (engine overhaul) 4.9 5 1/8 qt 4 3/8 qt
Cooling system
(with reservoir at max level)6.8 7 1/4 qt 6 qt
Manual transaxle fluid (MTF) 2.0 4 1/4 pt 3 1/2 pt
Automatic transaxle fluid (ATF) 7.9 8 3/8 qt 7 qt
CVT fluid8.3 8 3/4 qt 7 1/4 qt
Brake and clutch fluid — — —
Multi-purpose grease — — —
Windshield washer fluid 4.5 4 3/4 qt 4 qt
Air conditioning system refrigerant 0.45 ± 0.05 kg 0.99 ± 0.11 lb 0.99 ± 0.11 lb
Air conditioning system oilType 1
120 m4.1 fl oz 4.2 fl oz
Type 2
100 m3.4 fl oz 3.5 fl oz
AT-1
AUTOMATIC TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION AT
A
B
AT
Revision: June 20062007 Versa INDEX FOR DTC ........................................................ 5
Alphabetical Index .................................................... 5
DTC No. Index ......................................................... 6
PRECAUTIONS .......................................................... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 7
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine .................................................... 8
Precautions .............................................................. 8
Service Notice or Precautions .................................. 9
PREPARATION ..........................................................11
Special Service Tools ..............................................11
Commercial Service Tools ...................................... 14
A/T FLUID ................................................................. 16
Checking A/T Fluid ................................................. 16
Changing A/T Fluid ................................................ 17
A/T Fluid Cooler Cleaning ...................................... 17
A/T CONTROL SYSTEM .......................................... 20
Cross-Sectional View ............................................. 20
Shift Mechanism ..................................................... 21
TCM Function ......................................................... 30
CAN Communication .............................................. 31
Input/Output Signal of TCM .................................... 31
Line Pressure Control ............................................ 32
Shift Control ........................................................... 33
Lock-up Control ...................................................... 34
Engine Brake Control (Overrun Clutch Control) ..... 35
Control Valve .......................................................... 37
Centrifugal Cancel Mechanism .............................. 38
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 39
Introduction ............................................................ 39
OBD-II Function for A/T System ............................. 39
One or Two Trip Detection Logic of OBD-II ............ 39
OBD-II Diagnostic Trouble Code (DTC) ................. 39
Malfunction Indicator Lamp (MIL) ........................... 42
TROUBLE DIAGNOSIS ............................................ 43
DTC Inspection Priority Chart ................................ 43Fail-safe .................................................................. 43
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ...................................................... 45
A/T Electrical Parts Location .................................. 50
Circuit Diagram ....................................................... 52
Inspections Before Trouble Diagnosis .................... 53
Road Test ............................................................... 58
Check Before Engine is Started .............................. 58
Check at Idle ........................................................... 59
Cruise Test — Part 1 .............................................. 61
Cruise Test — Part 2 .............................................. 64
Cruise Test — Part 3 .............................................. 65
Vehicle Speed at Which Gear Shifting Occurs ....... 67
Vehicle Speed at Which Lock-up Occurs/Releases ... 67
Symptom Chart ....................................................... 68
TCM Terminals and Reference Value ..................... 78
CONSULT-II Function (A/T) .................................... 80
Diagnostic Procedure Without CONSULT-II ........... 90
DTC U1000 CAN COMMUNICATION LINE .............. 94
Description .............................................................. 94
On Board Diagnosis Logic ...................................... 94
Possible Cause ....................................................... 94
DTC Confirmation Procedure ................................. 94
Wiring Diagram — AT — CAN ................................ 95
Diagnostic Procedure ............................................. 96
DTC P0705 PARK/NEUTRAL POSITION (PNP)
SWITCH .................................................................... 97
Description .............................................................. 97
CONSULT-II Reference Value ................................ 97
On Board Diagnosis Logic ...................................... 97
Possible Cause ....................................................... 97
DTC Confirmation Procedure ................................. 97
Wiring Diagram — AT — PNP/SW ......................... 98
Diagnostic Procedure ............................................. 99
Component Inspection ..........................................101
DTC P0710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT ..................................................................102
Description ............................................................102
CONSULT-II Reference Value ..............................102
On Board Diagnosis Logic ....................................102
AT-2Revision: June 20062007 Versa Possible Cause .....................................................102
DTC Confirmation Procedure ...............................102
Wiring Diagram — AT — FTS ...............................103
Diagnostic Procedure ...........................................104
Component Inspection ..........................................106
DTC P0720 VEHICLE SPEED SENSOR·A/T (REV-
OLUTION SENSOR) ...............................................107
Description ............................................................107
CONSULT-II Reference Value ..............................107
On Board Diagnosis Logic ....................................107
Possible Cause .....................................................107
DTC Confirmation Procedure ...............................107
Wiring Diagram — AT — VSSA/T .........................109
Diagnostic Procedure ...........................................110
DTC P0725 ENGINE SPEED SIGNAL ...................113
Description ............................................................113
CONSULT-II Reference Value ..............................113
On Board Diagnosis Logic ....................................113
Possible Cause .....................................................113
DTC Confirmation Procedure ...............................113
Wiring Diagram — AT — ENGSS .........................114
Diagnostic Procedure ...........................................115
DTC P0731 A/T 1ST GEAR FUNCTION .................117
Description ............................................................117
On Board Diagnosis Logic ....................................117
Possible Cause .....................................................117
DTC Confirmation Procedure ...............................118
Diagnostic Procedure ...........................................119
DTC P0732 A/T 2ND GEAR FUNCTION ................121
Description ............................................................121
On Board Diagnosis Logic ....................................121
Possible Cause .....................................................121
DTC Confirmation Procedure ...............................122
Diagnostic Procedure ...........................................123
DTC P0733 A/T 3RD GEAR FUNCTION ................124
Description ............................................................124
On Board Diagnosis Logic ....................................124
Possible Cause .....................................................124
DTC Confirmation Procedure ...............................125
Diagnostic Procedure ...........................................126
DTC P0734 A/T 4TH GEAR FUNCTION ................128
Description ............................................................128
CONSULT-II Reference Value ..............................128
On Board Diagnosis Logic ....................................128
Possible Cause .....................................................128
DTC Confirmation Procedure ...............................129
Diagnostic Procedure ...........................................130
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE .................................................134
Description ............................................................134
CONSULT-II Reference Value ..............................134
On Board Diagnosis Logic ....................................134
Possible Cause .....................................................134
DTC Confirmation Procedure ...............................134
Wiring Diagram — AT — TCV ..............................135
Diagnostic Procedure ...........................................136
Component Inspection ..........................................138
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) .139
Description ............................................................139CONSULT-II Reference Value ............................... 139
On Board Diagnosis Logic .................................... 139
Possible Cause ..................................................... 139
DTC Confirmation Procedure ................................ 140
Diagnostic Procedure ............................................ 141
DTC P0745 LINE PRESSURE SOLENOID VALVE . 145
Description ............................................................ 145
CONSULT-II Reference Value ............................... 145
On Board Diagnosis Logic .................................... 145
Possible Cause ..................................................... 145
DTC Confirmation Procedure ................................ 145
Wiring Diagram — AT — LPSV ............................ 146
Diagnostic Procedure ............................................ 147
Component Inspection .......................................... 150
DTC P0750 SHIFT SOLENOID VALVE A ............... 151
Description ............................................................ 151
CONSULT-II Reference Value ............................... 151
On Board Diagnosis Logic .................................... 151
Possible Cause ..................................................... 151
DTC Confirmation Procedure ................................ 151
Wiring Diagram — AT — SSV/A ........................... 152
Diagnostic Procedure ............................................ 153
Component Inspection .......................................... 155
DTC P0755 SHIFT SOLENOID VALVE B ............... 156
Description ............................................................ 156
CONSULT-II Reference Value ............................... 156
On Board Diagnosis Logic .................................... 156
Possible Cause ..................................................... 156
DTC Confirmation Procedure ................................ 156
Wiring Diagram — AT — SSV/B ........................... 157
Diagnostic Procedure ............................................ 158
Component Inspection .......................................... 160
DTC P1760 OVERRUN CLUTCH SOLENOID
VALVE ...................................................................... 161
Description ............................................................ 161
CONSULT-II Reference Value ............................... 161
On Board Diagnosis Logic .................................... 161
Possible Cause ..................................................... 161
DTC Confirmation Procedure ................................ 161
Wiring Diagram — AT — OVRCSV ...................... 162
Diagnostic Procedure ............................................ 163
Component Inspection .......................................... 165
DTC VEHICLE SPEED SENSOR MTR ................... 166
Description ............................................................ 166
CONSULT-II Reference Value ............................... 166
On Board Diagnosis Logic .................................... 166
Possible Cause ..................................................... 166
DTC Confirmation Procedure ................................ 166
Wiring Diagram — AT — VSSMTR ....................... 167
Diagnostic Procedure ............................................ 168
DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP
SENSOR CIRCUIT AND TCM POWER SOURCE) . 170
Description ............................................................ 170
CONSULT-II Reference Value ............................... 170
On Board Diagnosis Logic .................................... 170
Possible Cause ..................................................... 170
DTC Confirmation Procedure ................................ 170
Wiring Diagram — AT — BA/FTS ......................... 171
AT-4Revision: June 20062007 Versa Stall Speed ...........................................................378
Line Pressure .......................................................378
Adjusting shims, Needle Bearings, Thrust Washers
and Snap Rings ....................................................379
Control Valves .......................................................380
Accumulator ..........................................................380
Clutches and Brakes ............................................380
Final Drive ............................................................382
Planetary Carrier ...................................................382
Oil Pump ...............................................................382
Input Shaft ............................................................382
Reduction Pinion Gear .........................................382
Band Servo ...........................................................382Output Shaft .......................................................... 382
Bearing Retainer ................................................... 383
Total End Play ....................................................... 383
Reverse Clutch End Play ...................................... 383
Removal and Installation ....................................... 383
Shift Solenoid Valves ............................................ 383
Solenoid Valves .................................................... 383
A/T Fluid Temperature Sensor .............................. 383
Revolution Sensor ................................................. 383
Dropping Resistor ................................................. 383
Turbine Revolution Sensor (Power Train Revolution
Sensor) ................................................................. 383
INDEX FOR DTC
AT-5
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: June 20062007 Versa
INDEX FOR DTCPFP:00024
Alphabetical Index UCS005LY
NOTE:
If DTC “CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis for
DTC “CAN COMM CIRCUIT”. Refer to AT- 9 4
.
*1: These numbers is prescribed by SAE J2012.
*2: When the fail-safe operation occurs, the MIL illuminates.
*3: The MIL illuminates when both the “Revolution sensor signal” and the “Vehicle speed sensor signal” meet the fail-safe condition at
the same time.Items
(CONSULT-II screen terms)DTC
Reference page
CONSULT-II or GST
*1
A/T 1ST GR FNCTN P0731AT- 11 7
A/T 2ND GR FNCTN P0732AT- 1 2 1
A/T 3RD GR FNCTN P0733AT- 1 2 4
A/T 4TH GR FNCTN P0734AT- 1 2 8
A/T TCC S/V FNCTN P0744AT- 1 3 9
ATF TEMP SEN/CIRC P0710AT- 1 0 2
BATT/FLUID TEMP SEN —AT- 1 7 0
CAN COMM CIRCUIT U1000AT- 9 4
CONTROL UNIT (RAM) —AT- 1 8 2
CONTROL UNIT (ROM) —AT- 1 8 2
ENGINE SPEED SIG P0725AT- 11 3
LINE PRESSURE S/V P0745AT- 1 4 5
OVERRUN CLUTCH S/V P1760AT- 1 6 1
PNP SW/CIRC P0705AT- 9 7
SHIFT SOLENOID/V A*2P0750AT- 1 5 1
SHIFT SOLENOID/V B*2P0755AT- 1 5 6
T/C CLUTCH SOL/V P0740AT- 1 3 4
TURBINE SENSOR —AT- 1 7 6
VHCL SPEED SEN-A/T*3P0720AT- 1 0 7
VHCL SPEED SEN-MTR —AT- 1 6 6
AT-6
INDEX FOR DTC
Revision: June 20062007 Versa
DTC No. IndexUCS005LZ
NOTE:
If DTC “CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis for
DTC “CAN COMM CIRCUIT”. Refer to AT-9 4
.
*1: These numbers is prescribed by SAE J2012.
*2: When the fail-safe operation occurs, the MIL illuminates.
*3: The MIL illuminates when both the “Revolution sensor signal” and the “Vehicle speed sensor signal” meet the fail-safe condition at
the same time.DTC
Items
(CONSULT-II screen terms) Reference page
CONSULT-II or GST
*1
P0705 PNP SW/CIRCAT- 9 7
P0710 ATF TEMP SEN/CIRCAT-102
P0720
VHCL SPEED SEN-A/T*3AT-107
P0725 ENGINE SPEED SIGAT- 11 3
P0731 A/T 1ST GR FNCTNAT- 11 7
P0732 A/T 2ND GR FNCTNAT-121
P0733 A/T 3RD GR FNCTNAT-124
P0734 A/T 4TH GR FNCTNAT-128
P0740 T/C CLUTCH SOL/VAT-134
P0744 A/T TCC S/V FNCTNAT-139
P0745 LINE PRESSURE S/VAT-145
P0750
SHIFT SOLENOID/V A*2AT-151
P0755
SHIFT SOLENOID/V B*2AT-156
P1760 OVERRUN CLUTCH S/VAT-161
U1000 CAN COMM CIRCUITAT- 9 4
— BATT/FLUID TEMP SENAT-170
— CONTROL UNIT (RAM)AT-182
— CONTROL UNIT (ROM)AT-182
— TURBINE SENSORAT-176
— VHCL SPEED SEN-MTRAT-166
PRECAUTIONS
AT-9
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: June 20062007 Versa
Gaskets, seals and O-rings should be replaced any time the A/T is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to
Refer to .
After overhaul, refill the A/T with new ATF.
When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque
converter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to AT - 1 7 , "
Changing A/T Fluid" , AT- 1 6 , "Checking A/T Fluid" .
Service Notice or PrecautionsUCS005M4
ATF COOLER SERVICE
If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T oil cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. Check Service Bulletins for latest A/T oil cooler cleaning pro-
cedure. For radiator replacement, refer to Refer to CO-11, "
RADIATOR" .
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:
External leaks in the hub weld area.
Converter hub is scored or damaged.
Converter pilot is broken, damaged or fits poorly into crankshaft.
Steel particles are found after flushing the cooler and cooler lines.
Pump is damaged or steel particles are found in the converter.
Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
Converter is contaminated with engine coolant containing antifreeze.
Internal malfunction of stator roller clutch.
Heavy clutch debris due to overheating (blue converter).
Steel particles or clutch lining material found in fluid filter or on magnet when no internal parts in unit are
worn or damaged — indicates that lining material came from converter.
The torque converter should not be replaced if:
The fluid has an odor, is discolored, and there is no evidence of metal or clutch facing particles.
The threads in one or more of the converter bolt holes are damaged.
A/T malfunction did not display evidence of damaged or worn internal parts, steel particles or clutch plate
lining material in unit and inside the fluid filter.
Vehicle has been exposed to high mileage (only). The exception may be where the torque converter
clutch dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic,
such as taxi, delivery or police use.