RF-1
ROOF
I BODY
CONTENTS
C
D
E
F
G
H
J
K
L
M
SECTION RF
A
B
RF
Revision: 2006 November2007 350Z
ROOF
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Battery Service ................................ 3
Precautions .............................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
SOFT TOP .................................................................11
Component Parts and Harness Connector Location .... 11
System Description ................................................ 12
CONDITIONS FOR OPERATION ....................... 13
CONDITIONS FOR STOPPING OPERATION .... 13
OUTLINE OF OPERATION ................................. 13
OPERATION: FULL CLOSE → FULL OPEN ...... 13
OPERATION: FULL OPEN → FULL CLOSE ...... 16
Operation Chart ...................................................... 19
CLOSE → OPEN ................................................ 19
OPEN → CLOSE ................................................ 21
Indicator Lamp ....................................................... 23
Schematic .............................................................. 24Wiring Diagram — F/ROOF — ............................... 25
Terminal and Reference Value of Soft Top Control
Unit ......................................................................... 33
CLOSE → OPEN OPERATION ........................... 33
OPEN → CLOSE OPERATION ........................... 35
Work Flow ............................................................... 37
Trouble Diagnosis Chart by Symptom .................... 37
(CLOSE → OPEN) .............................................. 37
(OPEN → CLOSE) .............................................. 38
Check Soft Top Control Unit Power Supply (OP, CL) ... 40
Check Soft Top Switch (OPEN) .............................. 40
Check Soft Top Switch (CLOSE) ............................ 42
Check 5th Bow Unlock Actuator (Open Operate) ... 44
Check 5th Bow Half-Latch Switch (Open Operate) ... 44
Check 5th Bow Actuator (Open Operate) ............... 46
Check 5th Bow Full Close Detection Switch (Open
Operate) ................................................................. 46
Check 5th Bow Full Open Detection Switch (Open
Operate) ................................................................. 48
Check Storage Lid Unlock Actuator (Open Operate) ... 49
Check Storage Lid Full Close Detection Switch
(Open Operate) ...................................................... 50
Check Storage Lid Actuator (Open Operate) .......... 52
Check Storage Lid Full Open Detection Switch
(Open Operate) ...................................................... 53
Check Roof Actuator (Open Operate) .................... 55
Check Roll Bar Interference Prevention Switch
(Open Operate) ...................................................... 56
Check Body Interference Prevention Switch (Open
Operate) ................................................................. 57
Check Roof Full Open Detection Switch (Open
Operate) ................................................................. 58
Check Storage Lid Unlock Actuator (Close Operate) ... 59
Check Storage Lid Full Close Detection Switch
(Close Operate) ...................................................... 60
Check Storage Lid Actuator (Close Operate) ......... 62
Check Storage Lid Full Open Detection Switch
(Close Operate) ...................................................... 63
Check Body Interference Prevention Switch (Close
Operate) ................................................................. 65
SQUEAK AND RATTLE TROUBLE DIAGNOSES
RF-7
C
D
E
F
G
H
J
K
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MA
B
RF
Revision: 2006 November2007 350Z
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30×50 mm (1.18×1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15×25 mm (0.59×0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit. Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingNIS00299
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by
applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate
wiring harness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you
will not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.