FRONT TIMING CHAIN CASE
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Revision: 2006 November2007 350Z
c. Install valve timing control cover with new gasket to front timing
chain case.
CAUTION:
Do not face the magnet retarder side down to prevent
magnet retarder from dropping.
Check the mating surface of magnet retarder and the
drum of exhaust side camshaft sprocket for foreign mate-
rials.
Align the center of both shaft holes of the shaft and the
intake side camshaft sprocket, and then insert them.
Be careful not to drop the seal ring from the shaft groove.
When setting the valve timing control cover in position by hand, if valve timing control cover is
not contacting with the front timing chain case, the dowel pin of magnet retarder may not be
aligned with the dowel pin holes of cover. In this case, return to step “b”.
d. Tighten mounting bolts in numerical order as shown in the fig-
ure.
CAUTION:
Completely tighten the mounting bolts with the seat surface
of valve timing control cover contacting with front timing
chain case.
After all bolt are tightened, tighten No.1 bolt to the specified torque again.
8. Install crankshaft pulley as follows:
a. Fix crankshaft using ring gear stopper [SST: KV10118600 (J-48641)].
b. Install crankshaft pulley, taking care not to damage front oil seal.
When press-fitting crankshaft pulley with plastic hammer, tap on its center portion (not circumference).
c. Tighten crankshaft pulley bolt.
d. Place a paint mark (A) on crankshaft pulley (2) aligning with the
angle mark (C) on crankshaft pulley bolt (1). Tighten the bolt 90
degrees (one marks) (b).
9. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns
smoothly.
10. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluid leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" . : 11.3 N·m (1.2 kg-m, 8 ft-lb)
A : Right bank
B : Left bank
C : Dowel pin hole
PBIC3561E
PBIC4965E
: 44.1 N·m (4.5 kg-m, 33 ft-lb)
PBIC4975E
EM-52
FRONT TIMING CHAIN CASE
Revision: 2006 November2007 350Z
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of exhaust gases, or any oil/fluids including
engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
EM-70
TIMING CHAIN
Revision: 2006 November2007 350Z
c. Install valve timing control cover to front timing chain case.
CAUTION:
Do not face the magnet retarder side down to prevent
magnet retarder from dropping.
Check the mating surface of magnet retarder and the
drum of exhaust side camshaft sprocket for foreign mate-
rials.
Align the center of both shaft holes of the shaft and the
intake side camshaft sprocket, and then insert them.
Be careful not to drop the seal ring from the shaft groove.
When setting the valve timing control cover in position
by hand, if valve timing control cover is not contacting with the front timing chain case, the
dowel pin of magnet retarder may not be aligned with the dowel pin holes of cover. In this case,
return to step “b”.
d. Tighten mounting bolts in numerical order as shown in the fig-
ure.
CAUTION:
Completely tighten the mounting bolts with the seat surface
of valve timing control cover contacting with front timing
chain case.
After all bolts are tightened, tighten No.1 bolt to the specified torque again.
15. Install oil pans (upper and lower). Refer to EM-26, "
OIL PAN AND OIL STRAINER" .
16. Install rocker covers (right and left banks). Refer to EM-40, "
ROCKER COVER" .
17. Install crankshaft pulley as follows:
a. Fix crankshaft using ring gear stopper [SST: KV10118600 (J-48641)].
b. Install crankshaft pulley, taking care not to damage front oil seal.
When press-fitting crankshaft pulley with plastic hammer, tap on its center portion (not circumference).
c. Tighten crankshaft pulley bolt.
d. Place a paint mark (A) on crankshaft pulley (2) aligning with the
angle mark (C) on crankshaft pulley bolt (1). Tighten the bolt 90
degrees (one marks) (b).
18. Rotate crankshaft pulley in normal direction (clockwise when viewed from engine front) to confirm it turns
smoothly.
19. Install in the reverse order of removal after this step.: 11.3 N·m (1.2 kg-m, 8 ft-lb)
A : Right bank
B : Left bank
C : Dowel pin hole
: 44.1 N·m (4.5 kg-m, 33 ft-lb)
PBIC3561E
PBIC4965E
PBIC4975E
TIMING CHAIN
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INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
CAMSHAFT
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5. Tighten camshaft bracket bolts in the following steps, in numeri-
cal order as shown in the figure.
a. Tighten No. 7 to 10 in numerical order as shown.
b. Tighten No. 1 to 6 in numerical order as shown.
c. Tighten No. 1 to 10 in numerical order as shown.
d. Tighten No. 1 to 10 in numerical order as shown.
CAUTION:
After tightening mounting bolts of camshaft brackets (No.
1), be sure to wipe off excessive liquid gasket from the
parts list below.
Mating surface of rocker cover
Mating surface of rear timing chain case
6. Inspect and adjust the valve clearance. Refer to EM-80, "
Valve Clearance" .
7. Install camshaft sensor bracket.
Tighten camshaft sensor bracket bolts in numerical order as
shown in the figure.
8. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
Perform this inspection only when DTC P0011 or P0021 are detected in self-diagnostic results of
CONSULT-III and it is directed according to inspection procedure of EC section. Refer to EC-81,
"TROUBLE DIAGNOSIS" .
Check when engine is cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-6, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to EC-79, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-72, "
CAMSHAFT" . : 1.96 N·m (0.2 kg-m, 17 in-lb)
: 1.96 N·m (0.2 kg-m, 17 in-lb)
: 5.88 N·m (0.6 kg-m, 52 in-lb)
: 10.4 N·m (1.1 kg-m, 92 in-lb)
PBIC2050E
: Engine front
PBIC5054E
EM-80
CAMSHAFT
Revision: 2006 November2007 350Z
4. Crank the engine, and then make sure that engine oil comes out
from valve timing control solenoid valve hole. End crank after
checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do not allow engine oil to get on rubber
components such as drive belt or engine mount insulators. Immediately wipe off any splashed
engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from valve timing control solenoid valve hole. Refer to LU-4, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-4, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Valve ClearanceNBS0000U
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
1 : Valve timing control solenoid valve
: Engine front
PBIC5141E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
CAMSHAFT
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Revision: 2006 November2007 350Z
Thickness of new valve lifter can be identified by stamp marks
on the reverse side (inside the cylinder).
Stamp mark 788T indicates 7.88 mm (0.3102 in) in thickness.
Available thickness of valve lifter: 27 sizes with range 7.88 to 8.40 mm (0.3102 to 0.3307 in) in steps of
0.02 mm (0.0008 in) (when manufactured at factory). Refer to EM-138, "
Available Valve Lifter" .
6. Install selected valve lifter.
7. Install camshaft. Refer to EM-77, "
INSTALLATION" .
8. Manually turn crankshaft pulley a few turns.
9. Make sure that the valve clearances for cold engine are within the specifications by referring to the speci-
fied values. Refer to EM-80, "
INSPECTION" .
10. Install all removal parts in the reverse order of removal. Refer to EM-77, "
INSTALLATION" .
11. Warm up the engine, and check for unusual noise and vibration.
KBIA0119E
CYLINDER HEAD
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Revision: 2006 November2007 350Z
CYLINDER HEADPFP:11041
On-Vehicle ServiceNBS0000Y
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to EC-79, "
FUEL PRESSURE RELEASE" .
3. Disconnect fuel pump fuse to avoid fuel injection during mea-
surement.
4. Remove engine cover with power tool. Refer to EM-17, "
INTAKE MANIFOLD COLLECTOR" .
5. Remove ignition coil and spark plug from each cylinder. Refer to EM-31, "
IGNITION COIL" and EM-32,
"SPARK PLUG (IRIDIUM-TIPPED TYPE)" .
6. Connect engine tachometer (not required in use of CONSULT-III).
7. Install compression tester (Commercial service tool) with
adapter onto spark plug hole.
Use the adapter whose picking up end inserted to spark plug
hole is smaller than 20 mm (0.79 in) in diameter. Otherwise, it
may be caught by cylinder head during removal.
8. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge
pointer stabilizes, read the compression pressure and engine rpm. Perform these steps to check each cyl-
inder.
Compression pressure:
Unit: kPa (kg/cm2 , psi) /rpm
CAUTION:
Always use a fully changed battery to obtain specified engine speed.
PBIC2058E
PBIC0900E
SBIA0533E
Standard Minimum Differential limit between cylinders
1,275 (13.0, 185)/300 981 (10.0, 142)/300 98 (1.0, 14)/300