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5. Install manual plate (with parking rod) to manual shaft.
6. Install retaining pin into manual plate and manual shaft.
a. Fit pinhole of manual plate to pinhole of manual shaft with a pin punch.
b. Tap retaining pin into manual plate using a hammer.
CAUTION:
Do not reuse retaining pin.
Drive retaining pin to 2±0.5 mm (0.08±0.020 in) over man-
ual plate.
7. Install retaining pin into transmission case and manual shaft.
a. Fit pinhole of transmission case to pinhole of manual shaft with a pin punch.
b. Tap the retaining pin into transmission case using a hammer.
CAUTION:
Do not reuse retaining pin.
Drive retaining pin to 5±1 mm (0.20±0.04 in) over trans-
mission case.
8. Install O-rings to servo assembly.
CAUTION:
Do not reuse O-rings.
Apply petroleum jelly to O-rings.
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AT-292
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9. Install return spring to servo assembly.
10. Install servo assembly in transmission case.
11. Install snap ring to transmission case using pair of snap ring pli-
ers.
12. Install D-rings in reverse brake piston.
CAUTION:
Do not reuse D-rings.
Apply ATF to D-rings.
13. Install reverse brake piston in transmission case.
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14. Install needle bearing to drum support edge surface.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 5 3 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
15. Install seal rings to drum support.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
16. Install return spring and spring retainer in transmission case.
17. Set the SST on spring retainer and install snap ring (fixing spring
retainer) in transmission case while compressing return spring.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.
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18. Install reverse brake retaining plate, drive plates, driven plates
and dish plates in transmission case.
Snap ring (1)
Retaining plate (2)
Drive plate (3)
Driven plate (4)
Dish plate (5)
Dish plate (6)
Driveplate/Driven plate: 6/6
CAUTION:
Take care with order of plates.
19. Assemble N-spring.
20. Install reverse brake retaining plate in transmission case.
21. Install snap ring in transmission case.SCIA8088E
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22. Measure clearance between retaining plate and snap ring. If not
within specified clearance, select proper retaining plate. Refer to
“Parts Information” for retaining plate selection.
23. Install needle bearing to transmission case.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 5 3 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
24. Install revolution sensor to transmission case, and then tighten
mounting bolt to the specified torque. Refer to AT- 2 4 6 , "
Compo-
nents" .
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
25. As shown in the figure, drive rear oil seal into rear extension until
it is flush using a drift.
CAUTION:
Do not reuse rear oil seal.
Apply ATF to rear oil seal.
26. Install return spring (1) to parking pawl (2).Specified clearance “A”:
Refer to AT- 3 1 2 , "
Reverse Brake" .
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32. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
33. Install bearing race to output shaft.
34. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-45, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from transmission case and rear extension assembly
mounting surfaces.
35. Install rear extension assembly to transmission case.
CAUTION:
Insert the tip of parking rod between parking pawl and the
parking actuator support when assembling rear extension
assembly.
36. Tighten rear extension assembly mounting bolts to the specified
torque. Refer to AT- 2 4 6 , "
Components" .
CAUTION:
Do not reuse self-sealing bolts.
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50. Install band servo anchor end pin and lock nut in transmission
case.
CAUTION:
Do not reuse band servo anchor end pin.
51. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa-
tion faces servo side.
52. Install front sun gear to front carrier assembly.
CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
53. Install needle bearing to front sun gear.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 5 3 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
54. Adjust brake band tilting using a clip so that brake band contacts
front sun gear drum evenly.
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b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimensions “M
1 ” and “M2 ” and then calculate dimen-
sion “M”.
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension “M
1 ”.
c. Measure dimension “M
2 ”. “J”: Distance between oil pump fitting surface of
transmission case and needle bearing mating
surface of front sun gear.
J = K – L
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