2007 MITSUBISHI LANCER EVOLUTION transmission

GENERAL -How to Use This Manual00-2
HOW TO USE THIS MANUAL
SCOPE OF MAINTENANCE, REPAIR
AND SERVICING EXPLANATIONS
This manual provides explanations, etc. concerning
procedures for the inspection, maintenance, repair
and servicing of the subject model. Note, however,
that for engine and transmission-related component
parts, this manual covers only on-vehicle
inspections, adjustments, and the removal and
installation procedures for major components.
For detailed information concerning the inspection,
checking, adjustment, disassembly and reassembly
of the engine, transmission and major components
after they have been removed from the vehicle,
please refer to separate manuals covering the
engine and the transmission.
ON-VEHICLE SERVICE
“On-vehicle Service” is procedures for performing
inspections and adjustments of particularly
important locations with regard to the construction
and for maintenance and servicing, but other
inspection (for looseness, play, cracking, damage,
etc.) must also be performed.
INSPECTION
Under this title are presented inspection and
checking procedures to be performed by using
special tools and measuring instruments and by
feeling, but, for actual maintenance and servicing
procedures, visual inspections should always be
performed as well.
INDICATION OF DESTINATION
General Export and GCC are used for convenience
to indicate destination.
NOTE
(1) “General Export” means territories other than
Europe, GCC, Australia, New Zealand, the
U.S.A. and Canada.
(2) “GCC” indicates countries that are members
of the (Persian) Gulf Cooperation Council of
nations.
(3) In some instances, vehicles with other
specifications may be shipped to some
countries.
DEFINITION OF TERMS
STANDARD VALUE
Indicates the value used as the standard for judging
the quality of a part or assembly on inspection
or the value to which the part or assembly is
corrected and adjusted. It is given by tolerance.
LIMIT
Shows the standard for judging the quality of a
part or assembly on inspection and means the
maximum or minimum value within which the part
or assembly must be kept functionally or in strength.
It is a value established outside the range of
standard value.
REFERENCE VALUE
Indicates the adjustment value prior to starting the
work (presented in order to facilitate assembly and
adjustment procedures, and so they can be
completed in a shorter time).
CAUTION
Indicates the presentation of information particularly
vital to the worker during the performance of
maintenance and servicing procedures in order to
avoid the possibility of injury to the worker, or
damage to component parts, or a reduction of
component or vehicle function or performance, etc.
INDICATION OF TIGHTENING TORQUE
Tightening torques (units: N·m) are set to take into
account the central value and the allowable
tolerance. The central value is the target value,
and the allowable tolerance provides the checking
range for tightening torques. If bolts and nuts are
not provided with tightening torques, refer to
P.00-28.

GENERAL -How to Use This Manual00-3
MODEL INDICATIONS
The following abbreviations are used in this manual for classification of model types.
MPI: Indicates the multipoint injection, or engine equipped with the multipoint injection.
DOHC: Indicates an engine with the double overhead camshaft, or a model equipped with such an
engine.
M/T: Indicates the manual transmission, or models equipped with the manual transmission.
A/C: Indicates the air conditioner.

GENERAL -How to Use This Manual00-4
EXPLANATION OF MANUAL CONTENTS
Indicates procedures to be performed
before the work in that section is started,
and procedures to be performed after
the work in that section is finished.
Indicates (by symbols) where lubrica-
tion is necessary.
Maintenance and Servicing Procedures
The numbers provided within the diagram indi-
cate the sequence for maintenance and servic-
ing procedures.
DRemoval steps:
The part designation number corresponds
to the number in the illustration to indicate
removal steps.
DDisassembly steps:
The part designation number corresponds
to the number in the illustration to indicate
disassembly steps.DInstallation steps:
Specified in case installation is impossible
in reverse order of removal steps. Omitted
if installation is possible in reverse order of
removal steps.
DReassembly steps:
Specified in case reassembly is impossible
in reverse order of disassembly steps.
Omitted if reassembly is possible in reverse
order of disassembly steps.
Classifications of Major Maintenance/Service Points
When there are major points relative to maintenance and servicing procedures
(such as essential maintenance and service points, maintenance and service stan-
dard values, information regarding the use of special tools, etc.), these are ar-
ranged together as major maintenance and service points and explained in detail.
AA": Indicates that there are essential points for removal or disassembly.
"AA: Indicates that there are essential points for installation or reassembly.
Symbols for Lubrication, Sealants and Adhesives
Information concerning the locations for lubrica-
tion and for application of sealants and adhe-
sives is provided, by using symbols, in the dia-
gram of component parts or on the page follow-
ing the component parts page, and explained.: Grease
(multipurpose grease unless there is
a brand or type specified)
: Sealant or adhesive
: Brake fluid or automatic transmission fluid
: Engine oil, gear oil or air conditioner
compressor oil
: Adhesive tape or butyl rubber tape
Component Diagram
A diagram of the component parts is
provided near the front of each section
in order to give a reader a better under-
standing of the installed condition of
component parts.

GENERAL -Vehicle Identification00-14
VEHICLE IDENTIFICATION
VEHICLE INFORMATION CODE PLATE
LOCATION
Vehicle information code plate is riveted on the toeboard
inside the engine compartment.
CODE PLATE DESCRIPTION
The plate shows model code, engine model, transmission
model, and body colour code.
No.ItemContentsContents
1MODELCT9A
SNDFZL
CT9A: Vehicle model
SNDFZL
SNDFZL: Model series
2ENGINE4G63-DOHCEngine model
3EXTA37BExterior code
4TRANS
AXLEW5M51W5M51: Transmission code
5COLOR
INTOPT
A37
14H
A37: Body colour code
INTOPT14H
R1114H: Interior code
R11: Equipment code
For monotone colour vehicles, the body colour code shall
be indicated. For two-tone or three-way two-tone colour
vehicles, each colour code only shall be indicated in series.
MODELS
Model codeClass codeGradeEngine modelTransmission modelFuel supply
system
CT9ASNDFZL/RRS4G63 (1,997 mL-DOHC-
16valves intercoolerturbo)
W5M51 <4WD-5M/T>MPI
SNGFZL/RRS-II
16valves-intercoolerturbo)
1
2
3
4
5

GENERAL -Vehicle Identification00-15
MODEL CODE
No.ItemsContents
1DevelopmentCT: MITSUBISHI LANCER
EVOLUTION-VII
2Engine type9: 1,997 mL petrol engine
3SortA: Passenger car
4Body styleS: 4-door sedan
5Transmission typeN: 5-speed manual
transmission
6Trim levelD: RS
G: RS-IIor GSR
7Specification engine
featureF: MPI-DOHC-intercooler
turbo
8Special featureZ: 4WD
9Steering wheel locationL: Left hand
R: Right hand
123456789 CT 9 A S N D F L
Z

GENERAL -Vehicle IdentificationGENERAL -Vehicle Identification00-16
CHASSIS NUMBER
The chassis number is stamped on the toeboard inside the
engine compartment.
1
234
5
67
8911
10
No.ItemsContents
1Fixed figureJAsia
2Distribution channelMJapan channel
3DestinationYFor Europe and General Export
4Body styleS4-door sedan
5Transmission typeN5-speed manual transmission
6Development orderCTMITSUBISHI LANCER EVOLUTION-VII
7Engine94G63: 1,997 mL petrol engine
8SortAPassenger car
9Model year22002
10PlantUMIZUSHIMA-1
11Serial number--
ENGINE MODEL NUMBER
1. The engine model number is stamped on the cylinder
block as shown below.
Engine modelEngine displacement mL
4G631,997
2. The engine serial number is stamped near the engine
model number.
Engine serial numberAA0201 to YY9999

ENGINE -Special Tools11A-6
Tool UseName Number
MB991367Special spannerFor retaining the crankshaft sprocket
MB991385Pin
MB991704Battery harnessMeasuring the timing belt B tension
(used together with MUT-II)
MD998767Tensioner pulley
socket wrenchFor adjusting timing belt tension
MD998738Adjusting boltFor retaining the tensioner arm and the
auto-tensioner
MB991453Engine hanger
attachment
setSupporting the engine assembly during
removal and installation of the transmission
GENERAL
SERVICE
TOOL
MZ203827Engine lifter

ENGINE -Crankshaft Oil Seal11A-26
CRANKSHAFT OIL SEAL
REMOVAL AND INSTALLATION
Caution
If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
the parts or tools to the caliper because the paint of caliper will be scratched.
1 2
34 5
6
Engine oil
(at the lip)
(at the lip)
3
6
132±5 N·m
Crankshaft Front Oil Seal Removal
Steps
DTiming belt and timing belt B
(Refer to P.11A-34.)
"DA1. Crankshaft sprocket B
2. Key
"CA3. Crankshaft front oil sealCrankshaft Rear Oil Seal Removal
Steps
DTransfer assembly
(Refer to GROUP 22A.)
DTransmission assembly
(Refer to GROUP 22A.)
DClutch cover, disc
AA""BA4. Flywheel bolt
5. Flywheel
"AA6. Crankshaft rear oil seal