2007 MERCEDES-BENZ ML320CDI jump start

ContentsReplacing bulbs ................................. 482
Bulbs ............................................ 482
Replacing bulbs for front lamps.... 485
Replacing bulbs for rear lamps ..... 490
Adjusting headlamp aim ............... 492
Replacing wiper blades ...................... 494
Front wiper blades ....................... 494
Rear wiper blade .......................... 495
Flat tire .............................................. 497
Preparing the vehicle.................... 497
Mounting the spare wheel ............ 498
Bleeding the fuel system
(diesel engine only) ............................ 506
Battery ............................................... 507
Disconnecting, removing,
reinstalling and
reconnecting the battery .............. 509
Charging the battery .................... 514
Jump starting ..................................... 515
Towing the vehicle ............................. 518
Installing towing eye bolt.............. 520
Stranded vehicle .......................... 521Fuses ................................................. 522
Fuse box in
engine compartment .................... 523
Fuse box in cargo compartment... 523
Fuse box in passenger
compartment ............................... 524
Emergency engine shut-down ...... 525
Technical data................................. 527
Parts service ...................................... 528
Warranty coverage............................. 529
Loss of Service and Warranty
Information Booklet ..................... 529
Identification labels ........................... 530
Layout of poly-V-belt drive ................. 532
ML 350 ........................................ 532
ML 320 CDI .................................. 532
ML 500 ........................................ 532
ML 63 AMG .................................. 533
Engine................................................ 534
Rims and tires.................................... 536
Same size tires ............................. 537
Spare wheel ................................. 538Electrical system ............................... 540
Main Dimensions ............................... 541
Weights ............................................. 542
Fuels, coolants, lubricants ................. 543
Capacities .................................... 543
Engine oils ................................... 546
Engine oil additives ...................... 546
Air conditioning refrigerant .......... 546
Brake fluid.................................... 546
Premium unleaded gasoline
(gasoline engine).......................... 547
Gasoline additives
(gasoline engine).......................... 547
Fuel requirements ........................ 548
Coolants ...................................... 549
Windshield washer and
headlamp cleaning* system......... 551
Index................................................. 553

40 Getting startedUnlockingSmartKeyStarter switch0For removing SmartKey
1Power supply for some electrical con-
sumers, such as seat adjustment
2Ignition (power supply for all electrical
consumers) and driving position
All lamps (except high beam headlamp
indicator lamp and turn signal indicator
lamps unless activated) in the instru-
ment cluster come on. If a lamp in the
instrument cluster fails to come on
when the ignition is switched on, have
it checked and replaced if necessary. If
a lamp in the instrument cluster re-mains on after starting the engine or
comes on while driving, refer to “Lamps
in instrument cluster” (
page 414).
3Starting position
i
When you switch on the ignition, the indica-
tor and warning lamps (except high beam head-
lamp indicator lamp and turn signal indicator
lamps unless activated) in the instrument cluster
come on. The indicator and warning lamps (ex-
cept high beam headlamp indicator lamp and
turn signal indicator lamps if activated) will go
out when the engine is running. This indicates
that the respective systems are operational.
i
When the SmartKey is removed from the
starter switch and the automatic transmission is
in a position other thanP, the automatic trans-
mission automatically shifts toP.
!
If the SmartKey cannot be turned in the
starter switch, the battery may not be sufficient-
ly charged.


Check the battery and charge it if necessary
(page 507).


Get a jump start (
page 515).
To prevent accelerated battery discharge or a
completely discharged battery, always remove
the SmartKey from the starter switch when the
engine is not in operation.

57 Getting started
Driving
Starting difficulties
If the engine does not start as described,
carry out the following steps:
If you are starting the engine with the
SmartKey, turn SmartKey in starter
switch to position0 and repeat starting
procedure.

If you are starting the engine with
KEYLESS-GO*: Close any doors that
may be open to allow for better
detection of the SmartKey with
KEYLESS-GO*.
Or:

Remove KEYLESS-GO* start/stop
button from starter switch (
page 41).

Start the engine with the SmartKey as
radio signals from another source may
be interfering with the SmartKey with
KEYLESS-GO*.

Repeat the starting procedure
(page 54). Remember that extended
starting attempts can drain the battery.

Get a jump start (
page 515).
If the engine does not start after several
starting attempts, there could be a mal-
function in the engine electronics or in the
fuel supply system.

Notify an authorized Mercedes-Benz
Light Truck Center.
Parking brake
1Parking brake pedal
2Release handle

Release the parking brake by pulling on
release handle2.
The warning lamp; (USA only)
or3(Canada only) in the
instrument cluster goes out.Warning!
G
When leaving the vehicle, always remove the
SmartKey or SmartKey with KEYLESS-GO*
from the starter switch, take it with you and
lock the vehicle. Do not leave children unat-
tended in the vehicle, or with access to an
unlocked vehicle. Children could release the
parking brake, which could result in an acci-
dent and/or serious injury.

313 Controls in detail
Useful features
The Mercedes-Benz Roadside Assistance
dispatcher will either dispatch a qualified
Mercedes-Benz technician or arrange to
tow your vehicle to the nearest
Mercedes-Benz Light Truck Center. For
services such as labor and/or towing,
charges may apply. Refer to the Roadside
Assistance Manual for more information.
The following is only available in the USA:

Sign and Drive services: Services such
as jump start, a few gallons of fuel or
the replacement of a flat tire with the
vehicle spare tire are obtainable.Information button¡
The Information button¡ is located
below the center armrest cover.
1Information button¡

Open the storage tray (
page 296).

Press and hold button1 (for longer
than 2 seconds).
A call to the Customer Assistance
Center will be initiated. The button will
flash while the call is in progress. The
message
Connecting call
will appear
in the multifunction display.
i
The indicator lamp on the Roadside
Assistance button• remains illuminated in
red for approximately 10 seconds during the
system self-check after switching on the ignition
(together with the SOS button and the Informa-
tion button¡).
See system self-check (
page 309) if the indi-
cator lamp does not come on in red or stays on
longer than approximately 10 seconds.
If the indicator lamp on the Roadside Assistance
button• is flashing continuously and there
was no voice connection to the Response Center
established, then the Tele Aid system could not
initiate a Roadside Assistance call (e.g. the rele-
vant cellular phone network was not available).
The message
Call failed
appears in the mul-
tifunction display.
Roadside Assistance calls can be terminated us-
ing thet button on the multifunction steer-
ing wheel or the END Button on the COMAND
system.

413 Practical hints
What to do if …
Where will I find ...?
Unlocking/locking in an emergency
Opening/closing in an emergency
Resetting activated head restraints
Replacing SmartKey batteries
Replacing bulbs
Replacing wiper blades
Flat tire
Bleeding the fuel system
(diesel engine only)
Battery
Jump starting
Towing the vehicle
Fuses

508 Practical hintsBattery!
The battery is a valve-regulated lead acid
(VRLA) battery, also referred to as “fleece” bat-
tery. Such batteries do not require topping-up of
the electrolyte level. VRLA batteries therefore do
not have cell caps and the battery cover is
non-removable. Do not attempt to open the bat-
tery as otherwise the battery will be damaged.
Even though VRLA batteries do not require top-
ping-up of the electrolyte level and cannot be
opened to check the electrolyte level, the bat-
tery condition must be checked periodically by
performing a battery conductance test. Refer to
Maintenance Booklet for battery condition test-
ing intervals.
As with any other battery, the battery may dis-
charge if the vehicle is not operated for an ex-
tended period of time. You can connect a battery
maintenance charge unit tested and approved
for use on your vehicle model or disconnect the
battery to prevent battery discharge. Contact an
authorized Mercedes-Benz Light Truck Center
for more information.
!
The factory-equipped VRLA battery is
leak-proofed. Only use a battery as replacement
that has the same security features and is of
identical size, voltage, and capacity as the
factory-equipped battery.
The battery, the battery ventilation hose
(
page 513) and the lateral plug (
page 513)
must always be securely installed when the
vehicle is in operation.
Warning!
G
Jump starting must only be done using the
jump-start contacts located in the engine
compartment (
page 515).
Warning!
G
Failure to follow these instructions can re-
sult in severe injury or death.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 507).
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.

509 Practical hints
Battery
Disconnecting, removing, reinstalling and reconnecting the battery
Step 1 (Disconnecting)

Set the automatic transmission to
positionP (
page 187).

Firmly depress the parking brake
(page 65).

Turn off the engine (
page 66).

Leave the ignition switched on
(page 40).
!
Never loosen or detach battery terminal
clamps while the engine is running or the
SmartKey is in the starter switch. Otherwise the
alternator and other electronic components
could be severely damaged.
Have the battery checked regularly by an
authorized Mercedes-Benz Light Truck Center.
Contact your authorized Mercedes-Benz Light
Truck Center for further information.
Warning!
G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.
Warning!
G
Disconnecting, removing, reinstalling and
reconnecting the battery is a complicated
and technically demanding procedure that
also requires safety precautions to avoid the
risk of injury. We strongly recommend that it
be performed by a qualified technician or an
authorized Mercedes-Benz Light Truck
Center only. Please read the instructions
fully before beginning operation and only
undertake it if you feel fully capable of
performing all of the tasks involved as de-
scribed in these instructions. Observe all
safety instructions and precautions when
handling automotive batteries
(page 507). Performing the tasks involved
incorrectly can cause damage to the vehicle
and impair the operating safety of the
vehicle, and/or cause severe injury to you
or others.
i
With a disconnected battery you will no
longer be able to turn the SmartKey in the starter
switch and pressing the KEYLESS-GO*
start/stop button will have no effect.
i
If your battery is discharged, the vehicle
must be jump started (
page 515) using the
jump start contacts in the engine compartment,
or an accessory battery charge unit* approved
by Mercedes-Benz must be connected using the
jump start contacts in the engine compartment
(see separate instructions for the accessory bat-
tery charge unit*) before any of the following
steps can be performed. If the battery cannot be
jumped or charged, please contact an
authorized Mercedes-Benz Light Truck Center.


510 Practical hintsBattery
Switch off all electrical consumers.

Read and observe safety instructions
and precautions (
page 507).

Open the front passenger door.

Move the front passenger seat to the
most forward position (
page 44).Step 2 (Disconnecting)
1Battery cover

Enter the rear passenger compartment
and remove main battery cover1.Step 3 (Disconnecting)
2Perforated floor carpet

Cut the floor carpet2 along the
dotted white line (see illustration) until
you reach the perforated part. Start
cutting at the point indicated by the
arrows. Cut carpet using a sharp object
(knife etc.).

Enter the front passenger compart-
ment.

Move the front passenger seat to the
most rearward position (
page 44).
i
If the vehicle battery is discharged and you
had the vehicle jump started:


Leave the engine running.


Complete step 1, starting with switching off
all electrical consumers.


Continue with step 2.


When the front passenger seat is in the most
forward position, turn off the engine.
i
Open doors only when conditions are safe to
do so.