2007 KIA CARNIVAL torque

Clean the contacting face before assembling.
2. Install the timing belt.
3. Install drive belt(A).
4.Fill with engine coolant.
5. Start engine and check for leaks.
6. Recheck engine coolant level.
WATER TEMPERATURE CONTROL ASSEMBLY
1.Install the water pipe(A).
Tightening torque
16.7 ~ 19.6Nm (1.7 ~ 2.0kgf.m, 12.3 ~ 14.5lb- ft)
2.Install the water temperature control assembly(A) with a new gasket(B).
Tightening torque

2.Install the coolant inlet pitting(A).
Tightening torque
16.66 ~ 19.60Nm (1.7 ~ 2.0kgf.m, 12.30 ~ 14.47lb- ft)
3. Fill with engine coolant.
4. Start engine and check for leaks.
RADIATOR
1.Install the radiator fan(A) to the radiator.
Tightening torque
4.9 ~ 7.8Nm (0.5 ~ 0.8kgf.m, 3.6 ~ 5.8lb - ft)
2. Install the radiator assembly to the vehicle.
3. Fix the condenser with the radiator assembly.
Tightening torque
4.9 ~ 7.8Nm (0.5 ~ 0.8kgf.m, 3.6 ~ 5.8lb - ft) - D
6.9 ~ 9.8Nm (0.7 ~ 1.0kgf.m, 5.1 ~ 7.2lb - ft) - C
4. Install the radiator bracket(A, B) and the bleeder hose(C).
LH
RH

c.In order to preserve environment, used oil or used oil filter must be disposed only at designated disposal
sites.
1. Park the car on a level ground.
Start the engine and let it warm up.
2. Turn the engine off.
3. Drain engine oil.
(1) Remove the oil filler cap.
(2) After lifting the car, remove the oil drain plug(A) and drain oil into a container.
4. Replace the oil filter.
(1) Remove the oil filter(B).
(2)Check the part number of a new oil filter is as the same as that of the old one.
(3) Replace the oil filter.
(4) Tighten it slightly until the o - ring of the filter cap contacting on its position.
(5) Tighten it with the specified torque.
Tightening torque
16.7 ~ 24.5Nm(1.7 ~ 2.5kgf.m, 12.3 ~ 18.1lb- ft)
5. Refill with engine oil.
(1) Install the oil drain plug with a new gasket.
Tightening torque
34.3 ~ 44.1Nm (3.5 ~ 4.5kgf.m, 25.3 ~ 32.5lb- ft)
(2) Fill with fresh engine oil, after removing the engine oil level gauge.
Capacity
Total : 4.8 L (5.07 US qt, 4.22 lmp qt)
Oil pan : 4.2 L (4.43 US qt, 3.69 lmp qt)
Drain and refill including oil filter : 4.5 L (4.75 US qt, 3.95 lmp qt)
Oil quality : ABOVE API SJ / SL or SAE 5W- 20
(3) Install the oil filler cap and the oil level gauge.
6. Start the engine and ensure that no oil is leaking from the drain plug or the oil filter.
7. Recheck engine oil level.
INSTALLATION
Oil pump case
1. Assembly the relief spring(B) and the relief plunger(C) and tighten the plug(A).

Tightening torque
39.2 ~ 49.0Nm (4.0 ~ 5.0kgf.m, 28.9 ~ 36.2lb- ft)
2.Install oil pump case.
(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on the oil pan.
The part must be assembled within 5 minutes after the sealant was applied.
Bead width : 2.5mm(0.0984in.)
a.Make clean the sealing face before assembling two parts.
b. Remove harmful foreign materials on the sealing face before applying sealant.
c. When applying sealant gasket, sealant must not be protrude into the inside of oil pan.
d. To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
e. After assembly, wait at least 30 minutes before filling the engine with oil.
(3) Install the oil pump case(A).
Tightening torque
18.6 ~ 23.5(1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb- ft)

d.To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
e. After assembly, wait at least 30 minutes before filling the engine with oil.
(3) Fix the oil pan and tighten the bolts in several steps uniformly.
Tightening torque
Bolts 1~15 : 18.6 ~ 23.5Nm(1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb- ft)
Bolts 16,17 : 4.9 ~ 6.9Nm(0.5 ~ 0.7kgf.m, 3.6 ~ 5.1lb - ft)
5.Install the oil screen.
Tightening torque
14.7 ~ 21.6Nm(1.5 ~ 2.2kgf.m, 10.8 ~ 15.9lb- ft)
Always use a new gasket.
6. Install the lower oil pan.
(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on the oil pan.
The part must be assembled within 5 minutes after the sealant was applied.

a.Make clean the sealing face before assembling two parts.
b. Remove harmful foreign materials on the sealing face before applying sealant.
c. When applying sealant gasket, sealant must not be protrude into the inside of oil pan.
d. To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
e. After assembly, wait at least 30 minutes before filling the engine with oil.
(3) Fix the oil pan and tighten the bolts in several steps uniformly.
Tightening torque
9.8 ~ 11.8Nm(1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb - ft)
7.Install the oil filter bracket(A).
Tightening torque
18.6 ~ 23.5Nm(1.9 ~ 2.4kgf.m, 13.7~ 17.4lb- ft)

1.Install the intake manifold assembly with a new gasket to a cylinder head assembly. Tighten the bolts in two steps.
Tightening torque
Step 1(a~h): 3.9~5.9Nm(0.4~0.6kgf.m, 2.9~4.3lb- ft)
Step 2(1~8): 18.6~23.5Nm(1.9~2.4kgf.m, 13.7~17.4lb - ft)
When installing the gasket on the cylinder head, check the indentification marks(LH/RH) not to be installed
wrong.
2. Install the delivery pipe.
3. Connect the LH injector connector.
4. Install the surge tank.
Tightening torque
18.6~23.5Nm(1.9~2.4kgf.m, 13.7~17.4lb - ft)
5. Install the surge tank mounting bracket.
Tightening torque
18.6~23.5Nm(1.9~2.4kgf.m, 13.7~17.4lb - ft)
6. Install the ETC(Electronic Throttle Control) system fixing bracket.
7. Connect the hoses and connectors.
8. Install the air cleaner assembly.
9. Install the engine cover.
EXHAUST MANIFOLD ASSEMBLY
1.Install the exhaust manifold assembly with a new gasket.
Tightening torque
29.4~34.3Nm(3.0~3.5kgf.m, 21.7~25.3lb - ft)
2. Install the heat protector.
Tightening torque
16.7~21.6Nm(1.7~2.2kgf.m, 12.3~15.9lb - ft)
3. Install the front muffler assembly.

Tightening torque
39.2~58.8Nm(4.0~6.0kgf.m, 28.9~43.4lb - ft)
4. Connect the oxygen sensor connector.
5. Install the under cover.