2007 ISUZU KB P190 Harness

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–98
Step Action Yes No
2 1 Connect Tech 2 to the DLC.
2 Turn on the ignition, with the engine off.
NOTE
Before clearing the DTC, use the Tech 2 Freeze
Frame/Failure Record to record the transmission
parameters at the time the DTC set. Using Tech 2 to clear
the DTC(s) erases the Freeze Frame/Failure Record
records from the TCM.
3 On Tech 2 select: Transmission / Automatic Transmission / Diagnostic
Trouble Codes / Freeze Frame.
4 Select the relevant DTC and note the parameters at the time of the DTC setting.
5 On Tech 2 select:
Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs.
6 Follow the instructions on Tech 2 and clear the DTCs.
Are any of the following DTCs also set?
• P0787
• P0973
• P2764
• P2769. Go to Step 3 Go to Step 4
3 Inspect fuse C-8 and check if it is blown, refer to 8A Electrical-Body
and Chassis.
Is the fuse blown? Replace the fuse
Go to Step 12 Go to Step 5
4 1 On Tech 2 select:
Transmission / Automatic Transmission / Miscellaneous
Tests / Shift Solenoid B.
2 With Tech 2 command the shift solenoid B ON and OFF three
times.
3 On Tech 2 select: Data Display / 2-3 Shift Data.
Does Tech 2 display the Shift Solenoid B Circuit as Okay ? Check for an
intermittent fault in the circuit, refer to
8A Electrical-Body
and Chassis Go to Step 5
5
1 Turn off the ignition.
2 Disconnect connector E-95 from the transmission.
NOTE
Additional DTCs may set.
3 Install Tool No. J 44152 Jumper Harness (20 pins) on to the harness connector E-95.
4 Turn on the ignition, with the engine off.
5 Using a test lamp, probe between connector E-95 pin 10 and a known ground.
Does the test lamp illuminate? Go to Step 6 Go to Step 15

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ISUZU KB P190 2007

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–99
Step Action Yes No
6 1 Using a test lamp, probe between connector E-95 pin 10 with
the ground lead to connector E-95 pin 3.
2 On Tech 2 select: Automatic Transmission / Miscellaneous Tests / Shift
Solenoid B.
3 With Tech 2 command the shift solenoid B On and Off three
times.
Does the test lamp turn on and off with each command? Go to Step 8 Go to Step 7
7 Is the test lamp always illuminated? Go to Step 16 Go to Step 17
8 1 Remove Tool No. J44152 from the harness connector
E-95 and install on to the transmission connector E-95.
2 Using a multimeter set to measure resistance, probe across transmission connector E-95 pins 10 and 3.
Does the multimeter display 19 – 31 Ω? Go to Step 9 Go to Step 10
9
Using a multimeter set to measure resistance, probe between:
• Transmission connector E-95 pin 10 and a known ground.
• Transmission connector E-95 pin 3 and a known ground.
Does the multimeter display greater than 250 k Ω in both instances? Check for an
intermittent fault in
the circuit, refer to
8A Electrical-Body and Chassis Go to Step 11
10 1 Remove Tool No. J44152 from the transmission.
2 Gain access to the 2-3 SS and the control valve body wiring harness, refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Servicing.
3 Disconnect the internal connector from the 2-3 SS.
4 Using a multimeter set to measure resistance, probe across the 2-3 SS pins.
Does the multimeter display 19 – 31 Ω? Replace the control
valve body wiring
harness, refer to 7C4 Automatic
Transmission –
4L60E – On-vehicle
Servicing
Go to Step 19 Replace the 2-3 SS,
refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle
Servicing
Go to Step 19
11 1 Remove Tool No. J44152 from the transmission.
2 Gain access to the 2-3 SS and the control valve body wiring harness, refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Servicing.
3 Using a multimeter set to measure resistance, probe between each of the 2-3 SS pins and a known ground.
Does the multimeter display 250 k Ω in both instances? Replace the control
valve body wiring harness, refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing
Go to Step 19 Replace the 2-3 SS,
refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing
Go to Step 19
12 Using a multimeter, test between E-95 pin 10 and C-107 pin 9 for a
short to ground
Did you find and correct the condition? Go to Step 19 Go to Step 13
13 1 Gain access to the control valve body wiring harness, refer to
7C4 Automatic Transmission – 4L60E – On-vehicle Servicing.
2 Test for a short to ground in the control valve body wiring harness.
Did you find a short to ground condition? Replace the control
valve body wiring harness, refer to 7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing
Go to Step 19 Go to Step 14
14 1 Test each solenoid for a short to ground.
2 Replace the faulty solenoid as necessary.
Did you complete the replacement? Go to Step 19 —

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ISUZU KB P190 2007

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–102
Step Action Yes No
2 1 Connect Tech 2 to the DLC.
2 Turn on the ignition, with the engine off.
NOTE
Before clearing the DTC, use the Tech 2 Freeze
Frame/Failure Record to record the transmission
parameters at the time the DTC set. Using Tech 2 to clear
the DTC(s) erases the Freeze Frame/Failure Record
records from the TCM.
3 On Tech 2 select: Transmission / Automatic Transmission / Diagnostic
Trouble Codes / Freeze Frame.
4 Select the relevant DTC and note the parameters at the time of the DTC setting.
5 On Tech 2 select:
Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs.
6 Follow the instructions on Tech 2 and clear the DTCs.
7 On Tech 2 select: Transmission / Automatic Transmission / Miscellaneous
Tests / Shift Solenoid B.
8 With Tech 2 command the shift solenoid B ON and
OFF three
times.
9 On Tech 2 select: Data Display / 2-3 Shift Data.
Does Tech 2 display the Shift Solenoid B Circuit as Okay ? Check for an
intermittent fault in the circuit, refer to
8A Electrical-Body and Chassis Go to Step 3
3 1 Turn off the ignition.
2 Disconnect connector E-95 from the transmission.
NOTE
Additional DTCs may set.
3 Install Tool No. J 44152 Jumper Harness (20 pins) on to the harness connector E-95.
4 Turn on the ignition, with the engine off.
5 Using a test lamp, probe between connector E-95 pin 3 and a known ground.
Does the test lamp illuminate? Go to Step 6 Go to Step 4
4 1 Install Tool No. J44152 on to the transmission connector E-95.
2 Using a multimeter set to measure resistance, probe across transmission connector E-95 pins 10 and 3.
Does the multimeter display less than 20 Ω? Go to Step 5 Go to Step 7
5 1 Remove Tool No. J44152 from the transmission.
2 Gain access to the 2-3 SS and the control valve body wiring harness, refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Servicing.
3 Disconnect the internal connector from the 2-3 SS.
4 Using a multimeter set to measure resistance, probe across the 2-3 SS pins.
Does the multimeter display less than 20 Ω? Replace the 2-3 SS,
refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing.
Go to Step 8 Replace the control
valve body wiring harness, refer to 7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing
Go to Step 8

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ISUZU KB P190 2007

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–106
Step Action Yes No
3 1 Connect Tech 2 to the DLC.
2 Turn on the ignition, with the engine off.
NOTE
Before clearing the DTC, use the Tech 2 Freeze
Frame/Failure Record to record the transmission
parameters at the time the DTC set. Using Tech 2 to clear
the DTC(s) erases the Freeze Frame/Failure Record
records from the TCM.
3 On Tech 2 select: Transmission / Automatic Transmission / Diagnostic
Trouble Codes / Freeze Frame.
4 Select the relevant DTC and note the parameters at the time of the DTC setting.
5 On Tech 2 select:
Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs.
6 Follow the instructions on Tech 2 and clear the DTCs.
7 Start the engine and idle at normal operating temperature.
8 Apply the brake pedal.
9 On Tech 2 select: Data Display / Transmission Data.
10 Select each transmission range: P, R, N, D4, D3, D2 and D1.
Does each selected transmission range match the TFP Gear
displayed on Tech 2? Check for an
intermittent fault in
the circuit, refer to
8A Electrical-Body and Chassis Go to Step 4
4 1 Turn off the ignition.
2 Disconnect connector E-95 from the transmission.
NOTE
Additional DTCs may set.
3 Turn on the ignition, with the engine off.
Does Tech 2 display Open 12V for any of the TFP Switch. A/B/C
parameters? Go to Step 5 Go to Step 7
5 1 Turn off the ignition.
2 Install Tool No. J 44152 Jumper Harness (20 pins) on to the harness connector E-95.
3 Turn on the ignition, with the engine off.
4 Using a multimeter set to measure voltage, probe between the following pins and ground:
• connector E-95 pin 5,
• connector E-95 pin 13, and
• connector E-95 pin 12.
Did the multimeter display 10 – 12 V for all the tests? Go to Step 6 Go to Step 8

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ISUZU KB P190 2007

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–107
Step Action Yes No
6 1 Disconnect connector C-96 from the TCM.
2 Using a multimeter set to measure resistance, probe across the following pins:
• connector E-95 pins 5 and 13,
• connector E-95 pins 5 and 12, and
• connector E-95 pins 12 and 13.
Does the multimeter display continuity in any of the tests? Go to Step 9 Go to Step 10
7 Test the circuit (A/B/C) that displayed Closed on Tech 2, for a short to
ground between connector E-95 and C-96.
Did you find and correct the condition? Go to Step 12 Go to Step 11
8 Test the signal circuits of the TFP manual valve position switch that
did not indicate battery voltage for an open circuit between connectors
E-95 and C-96.
Did you find and correct the condition? Go to Step 12 Go to Step 11
9 Test the affected signal circuits of the TFP manual valve position
switch for a shorted together condition between E-95 and C-96.
Did you find and correct the condition? Go to Step 12 Go to Step 11
10 Test the TFP circuits for an open circuit or shorted condition between
connector E-95 and the TFP manual valve position switch.
Did you find a condition? Replace the control
valve body wiring harness, refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing.
Go to Step 12 Replace the TFP
manual valve
position switch, refer
to 7C4 Automatic Transmission –
4L60E – On-vehicle Servicing.
Go to Step 12
11 Replace the TCM refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Servicing.
Did you complete the replacement? Go to Step 12 —
12 Perform the following procedure to verify the repair:
1 On Tech 2 select: Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs.
2 Follow the instructions on Tech 2 and clear any DTCs.
3 Operate the vehicle under the following conditions:
• Turn on the ignition, with the engine off for at least
2 seconds.
• Start the vehicle and idle for 5 seconds.
• Drive in D4 until the TCC locks for 10 seconds.
• Continue to run the engine for at least 60 seconds from
start-up.
4 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Has DTC P1810 set? Go to Step 2 Go to Step 13

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ISUZU KB P190 2007

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–110
Step Action Yes No
3 1 Turn off the ignition.
2 Disconnect connector E-95 from the transmission.
NOTE
Additional DTCs may set
3 Install Tool No. J 44152 Jumper Harness (20 pins) on to the harness connector E-95.
4 Turn on the ignition, with the engine off.
5 Using a test lamp, probe between connector E-95 pin 11 and a known ground.
Does the test lamp illuminate? Go to Step 6 Go to Step 4
4 1 Install Tool No. J44152 on to the transmission connector E-95.
2 Using a multimeter set to measure resistance, probe across transmission connector E-95 pins 10 and 11.
Does the multimeter display less than 20 Ω? Go to Step 5 Go to Step 7
5 1 Remove Tool No. J44152 from the transmission.
2 Gain access to the TCC PWM solenoid and the control valve body wiring harness, refer to 7C4 Automatic Transmission –
4L60E – On-vehicle Servicing.
3 Disconnect the internal connector from the TCC PWM solenoid.
4 Using a multimeter set to measure resistance, probe across the TCC PWM solenoid pins.
Does the multimeter display less than 20 Ω? Replace the TCC
PWM solenoid, refer to 7C4 Automatic
Transmission –
4L60E – On-vehicle
Servicing.
Go to Step 8 Replace the control
valve body wiring harness, refer to 7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing
Go to Step 8
6 Using a multimeter, test between E-95 pin 11 and C-96 pin 14 for a
short to voltage.
Did you find and correct the condition? Go to Step 8 Go to Step 7
7 Replace the TCM, refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Servicing.
Did you complete the replacement? Go to Step 8 —
8 Perform the following procedure to verify the repair:
1 On Tech 2 select: Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs.
2 Follow the instructions on Tech 2 and clear any DTCs.
3 On Tech 2 select: Data Display / TCC Data.
4 Drive the vehicle in D4 and ensure the TCC Duty Cycle Circuit
parameter displays Okay for 5 seconds.
5 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Has DTC P2763 set? Go to Step 2 Go to Step 9
9 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Does Tech 2 display any DTCs you have not diagnosed? Refer to
4.8 Diagnostic
Trouble Code List System OK
When all diagnosis and repairs are completed, check the
system for correct operation.

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ISUZU KB P190 2007

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–112
Test Description
The following numbers refer to the step numbers in the diagnostic table:
4 Checks the ability of the TCM to control the solenoid.
5 Checks for supply voltage to the TCC PWM solenoid valve.
6 Checks the ability of the TCM and wiring to control the ground circuit.
8 Checks the resistance of the control valve body wiring harness and the TCC PW M solenoid valve.
9 Checks if the TCC PWM solenoid valve or control valve body wiring harness is shorted to the transmission housing.
13 Checks if the control valve body wiring harness is shorted to ground.
14 Checks if any of the other solenoids in the transmission are shorted to ground.
DTC P2764 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic System Check
2 1 Connect Tech 2 to the DLC.
2 Turn on the ignition, with the engine off.
NOTE
Before clearing the DTC, use the Tech 2 Freeze
Frame/Failure Record to record the transmission
parameters at the time the DTC set. Using Tech 2 to clear
the DTC(s) erases the Freeze Frame/Failure Record
records from the TCM.
3 On Tech 2 select: Transmission / Automatic Transmission / Diagnostic
Trouble Codes / Freeze Frame.
4 Select the relevant DTC and note the parameters at the time of the DTC setting.
5 On Tech 2 select:
Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs.
6 Follow the instructions on Tech 2 and clear the DTCs.
Are any of the following DTCs also set?
• P0787
• P0973
• P0976
• P2769. Go to Step 3 Go to Step 4
3 Inspect fuse C-8 and check if it is blown, refer to 8A Electrical-Body
and Chassis.
Is the fuse blown? Replace the fuse
Go to Step 12 Go to Step 5

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ISUZU KB P190 2007

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–113
Step Action Yes No
4 1 On Tech 2 select:
Transmission / Automatic Transmission / Miscellaneous
Tests / TCC PWM solenoid.
2 With Tech 2 command the TCC PWM solenoid ON and
OFF
three times.
3 On Tech 2 select: Data Display / TCC Data.
Does Tech 2 display the TCC Duty Cycle Circuit as Okay ? Check for an
intermittent fault in the circuit, refer to
8A Electrical-Body and Chassis Go to Step 5
5 1 Turn off the ignition.
2 Disconnect connector E-95 from the transmission.
NOTE
Additional DTCs may set.
3 Install Tool No. J 44152 Jumper Harness (20 pins) on to the harness connector E-95.
4 Turn on the ignition, with the engine off.
5 Using a test lamp, probe between connector E-95 pin 10 and a known ground.
Does the test lamp illuminate? Go to Step 6 Go to Step 15
6
1 Using a test lamp, probe connector E-95 pin 10 with the ground
lead to connector E-95 pin 19.
2 On Tech 2 select: Automatic Transmission / Miscellaneous Tests / TCC PWM
Solenoid.
3 With Tech 2 command the TCC PW M Solenoid On and
Off
three times.
Does the test lamp turn on and off with each command? Go to Step 8 Go to Step 7
7 Is the test lamp always illuminated? Go to Step 16 Go to Step 17
8 1 Remove Tool No. J44152 from the harness connector E-95 and
install on to the transmission connector E-95.
2 Using a multimeter set to measure resistance, probe across transmission connector E-95 pins 10 and 19.
Does the multimeter display 10 – 15 Ω? Go to Step 9 Go to Step 10
9 Using a multimeter set to measure resistance, probe between:
• Transmission connector E-95 pin 10 and a known ground.
• Transmission connector E-95 pin 19 and a known ground.
Does the multimeter display greater than 250 k Ω in both instances? Check for an
intermittent fault in the circuit, refer to
8A Electrical-Body and Chassis Go to Step 11
10 1 Remove Tool No. J44152 from the transmission.
2 Gain access to the TCC PWM solenoid and the control valve body wiring harness, refer to 7C4 Automatic Transmission –
4L60E – On-vehicle Servicing.
3 Disconnect the internal connector from the TCC PWM solenoid.
4 Using a multimeter set to measure resistance, probe across the TCC PWM solenoid pins.
Does the multimeter display 10 – 15 Ω? Replace the control
valve body wiring
harness, refer to 7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing
Go to Step 19 Replace the TCC
PWM solenoid, refer
to 7C4 Automatic Transmission –
4L60E – On-vehicle Servicing.
Go to Step 19

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ISUZU KB P190 2007