Page 2970 of 6020

Engine Mechanical – V6 Page 6A1–193
Page 6A1–193
3.19 Camshaft Sprocket – MY06 Update
CAUTION
Setting the camshaft timing is required
whenever the camshaft drive system is
disturbed to ensure the relationship between
any chain and sprocket is not lost. Even when
only one sprocket is involved, multiple
crankshaft rotations will not produce
conditions where correct timing can be
confirmed.
If required, follow the Left-hand Secondary
Camshaft Chain Components reinstallation
procedure to reset the camshaft timing.
Remove
Right-hand Side
1 Remove the right-hand camshaft cover, refer to 3.12 Camshaft Cover.
2 Remove the camshaft position sensors, refer to Section 6C1-3 Engine Management – Service Operations.
3 Remove the camshaft position actuator solenoids, refer to Section 6C1-3 Engine Management – V6 – Service
Operations .
4 Remove the crankshaft bal ancer assembly, refer to 3.13 Crankshaft Balancer Assembly .
5 Install the crankshaft rotation socket Tool No. EN-46111 onto the crankshaft.
6 Rotate the crankshaft until the camshafts are in a neutral low tension position. The camshaft flats will be
parallel with the camshaft cover rail (1).
Figure 6A1 – 312
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Page 2973 of 6020
Engine Mechanical – V6 Page 6A1–196
Page 6A1–196
19 Remove the bolt (1) attaching right-hand intake
camshaft sprocket (2) and remove the sprocket.
Figure 6A1 – 318
Left-hand Side
1 Remove the left-hand cams haft cover, refer to 3.12 Camshaft Cover .
2 Remove the camshaft position sensors, refer to Section 6C1-3 Engine Management – V6 – Service Operations.
3 Remove the camshaft position actuator solenoids, refer to Section 6C1-3 Engine Management – V6 – Service
Operations .
4 Remove the crankshaft bal ancer assembly, refer to 3.13 Crankshaft Balancer Assembly .
5 Install the crankshaft rotation socket Tool No. EN-46111 onto the crankshaft.
6 Rotate the crankshaft until the camshafts are in a neutral low tension position. The camshaft flats will be
parallel with the camshaft cover rail (1).
Figure 6A1 – 319
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ISUZU KB P190 2007
Page 2995 of 6020

Engine Mechanical – V6 Page 6A1–218
Page 6A1–218
Left-hand Side (Bank 2) Cylinder Head
1 Remove the intake manifold assembly, refer to 3.10 Intake Manifold Assembly – Complete .
2 Remove the exhaust manifold, refer to 3.11 Exhaust Manifold Assembly.
3 Remove the power steering reservoi r and pump mounting brackets, refer to 3.8 Power Steering Pump Bracket.
NOTE
Do not disconnect the power steering pipes
and/or hoses.
4 Remove the oil filter adapter upper bolt. NOTE
Do not remove the oil filter adapter.
5 Remove the engine coolant temper ature (ECT) sensor, refer to Section 6C1-3 Engine Management – V6 – Service
Operations .
6 Remove engine harness ground terminal attach ing bolt from cylinder head, refer to Section 8A Electrical Body &
Chassis .
7 Remove the left-hand bank secondary timing chain, refer to 3.16 Timing Chains, Tensioners, Shoes and Guides.
8 Remove the camshaft position actuators, refer to 3.18 Camshaft Sprocket.
9 Remove the front M8 (1) cylinder head attaching bolt, two places.
10 Remove the cylinder head attaching bolt (2), eight places.
11 Remove the cylinder head (3).
Figure 6A1 – 367
12 Remove and discard the cylinder head gasket (1).
Figure 6A1 – 368
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ISUZU KB P190 2007
Page 3017 of 6020
Engine Mechanical – V6 Page 6A1–240
Page 6A1–240
Remove
1 Remove the skid plate.
2 Drain the radiator coolant, refer to Section 6B1 Engine Cooling – V6.
3 Disconnect the battery negative and positive terminal, refer to Section 8A Electrical Body & Chassis.
4 Remove the battery from the vehicle.
5 Depressurise the fuel sy stem pressure, refer to Section 6C Fuel System – V6 .
6 Make alignment marks on the bonnet and hinges in order to return the bonnet to the exact original position.
7 Remove the bonnet, refer to Section 2B Sheet Metal.
8 Remove the rubber hose (2) and air duct (1).
Figure 6A1 – 407
9 Disconnect the barometric sensor connector (1).
Figure 6A1 – 408
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ISUZU KB P190 2007
Page 3021 of 6020
Engine Mechanical – V6 Page 6A1–244
Page 6A1–244
28 Remove the centre exhaust pipe (1), refer to
Section 6F Exhaust System - V6 .
Figure 6A1 – 417
29 Disconnect the two post-catalytic converter oxygen sensor wiring harness connectors, 1 each bank.
Figure 6A1 – 418
30 Disconnect the two pre-catalytic converter oxygen sensor wiring harness connectors, 1 each bank.
31 Remove the front exhaust flange nuts, three each bank.
32 Remove the front left-hand exhaust pipe from the rubber mount.
33 Remove the front exhaust pipes from the vehicle, for further information, refer to Section 6F Exhaust
System - V6 .
Figure 6A1 – 419
34 Remove the transfer case from t he vehicle (4WD Only), refer to Section 7D Transfer Case and Adaptor Housing .
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ISUZU KB P190 2007
Page 3023 of 6020
Engine Mechanical – V6 Page 6A1–246
Page 6A1–246
Figure 6A1 – 423
Figure 6A1 – 424
42 Fit the engine lifting brackets (1), (EN–46114) and attach the engine hoist, raise the engine to take the weight off the engine mounts.
Engine Lift Bracket Attaching Bolt
torque specification
............................................................. 58.0 – 72.0.0 Nm
43 Remove the left-hand side knock sensor (1).
Figure 6A1 – 425
NOTE
Removal or the starter motor is only required for
vehicles with an Automatic Transmission.
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ISUZU KB P190 2007
Page 3025 of 6020
Engine Mechanical – V6 Page 6A1–248
Page 6A1–248
50 Unplug the connector from the oil level sensor (1).
51 Remove the attaching bolt (2) holding the ground cable to the engine block.
Figure 6A1 – 429
52 Remove the accessory drive belt using a socket wrench (1), to reduce tension rotate the drive belt
tensioner (2) clockwise, then while holding the
tensioner in the reduced tens ion position, remove the
accessory drive belt (3).
Figure 6A1 – 430
53 Remove the power steering pump bolts (two places),
remove the pump (1) from the mounting bracket and
disconnect the power steering hoses (two places)
from the pump body.
NOTE
Plug the open ends of the power steering hoses
to prevent the ingre ss of contaminants.
Figure 6A1 – 431
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ISUZU KB P190 2007
Page 3028 of 6020
Engine Mechanical – V6 Page 6A1–251
Page 6A1–251
61 Remove the air cleaner cover assembly including the
MAF sensor assembly (1).
62 Remove the air cleaner filt er (2) from the air cleaner
body assembly (3).
Figure 6A1 – 438
63 Disconnect the ECM connectors (1).
Figure 6A1 – 439
64 Disconnect the canister hose (1).
Figure 6A1 – 440
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ISUZU KB P190 2007