Page 2741 of 6020
Engine Mechanical – V6 Page 6A1–262
16 Apply thread lock sealant (1) such as Loctite 277® or
equivalent to the insert OD threads (2).
Figure 6A1 – 511
17 Install the insert and installation driver (1) into the tapped hole by hand only.
18 Start the insert into the threaded hole.
CAUTION
If the insert will not thread down until the
flange contacts the counter-bored surface,
remove the insert immediately with a screw
extracting tool and inspect the tapped hole
for any remaining swarf and/or incorrect
tapping.
19 Install the insert until the flange of the insert contacts the counter-bored surface.
NOTE
The driver installation tool will tighten up before
cutting completely through the insert. This is
acceptable. The threads at the bottom of the
insert are being formed and the insert is
mechanically locking the insert into the base
material threads.
20 Continue to rotate the driver installation tool through the insert.
Figure 6A1 – 512
21 In order to completely form the new threads in the insert, rotate the driver installation tool through the
insert until the mark on the driver installation tool (1)
aligns with the surface of the engine block deck (2).
22 Inspect the insert for correct installation into the tapped hole.
Figure 6A1 – 513
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ISUZU KB P190 2007
Page 2752 of 6020
Engine Mechanical – V6 Page 6A1–273
Engine Block Front
Figure 6A1 – 524
Legend Hole Tool Number J 42385 Max. Depth in mm
Number Thread Size Drill Counter-
bore Tap Driver Insert Drill Tap
1 M8 x 1.25 206 207 208 209 210 28.5 23.0
2 M10 x 1.5 211 212 213 214 215 33.5 27.0
3 M8 x 1.25 207 207 208 209 210 Thru 23.0
4 M8 x 1.25 207 207 208 209 210 Thru Thru
5 M10 x 1.5 212 212 213 214 215 28.0 28.0
6 M10 x 1.5 212 212 213 214 215 Thru 20.0
7 M10 x 1.5 212 212 213 214 215 Thru 28.8
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ISUZU KB P190 2007
Page 2753 of 6020
Engine Mechanical – V6 Page 6A1–274
Engine Block Left-hand Side
Figure 6A1 – 525
Legend Hole Tool Number J 42385 Max. Depth in mm
Number Thread Size Drill Counter-
bore Tap Driver Insert Drill Tap
1 M8 x 1.25 206 207 208 209 210 28.5 23.0
2 M20 x 1.5 715 716 717 718 719 30.0 20.0
3 M10 x 1.5 211 212 213 215 205 33.5 27.0
4 M14 x 1.5 409 410 411 735 719 Thru 15.0
5 M8 x 1.25 206 207 208 415 415 16.5 11.0
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ISUZU KB P190 2007
Page 2754 of 6020
Engine Mechanical – V6 Page 6A1–275
Engine Block Right-hand Side
Figure 6A1 – 526
Legend Hole Tool Number J 42385 Max. Depth in mm
Number Thread Size Drill Counter-
bore Tap Driver Insert Drill Tap
1 M6 x 1.0 201 202 203 204 205 22.5 18.0
2 M8 x 1.25 206 207 208 209 210 28.5 23.0
3 M14 x 1.5 409 410 411 412 735 Thru 15.0
4 M10 x 1.5 211 212 213 214 215 33.5 27.0
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ISUZU KB P190 2007
Page 2755 of 6020
Engine Mechanical – V6 Page 6A1–276
Engine Block Rear
Figure 6A1 – 527
Legend Hole Tool Number J 42385 Max. Depth in mm
Number Thread Size Drill Counter-
bore Tap Driver Insert Drill Tap
1 M10 x 1.5 211 212 213 214 420 33.5 27.0
2 M6 x 1.0 201 202 203 204 205 22.5 18.0
3 M14 x 1.5 409 410 411 412 735 Thru 15.0
4 M10 x 1.5 211 212 213 214 216 39.5 33.0
5 M10 x 1.5 211 212 213 214 420 Thru Thru
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ISUZU KB P190 2007
Page 2756 of 6020
Engine Mechanical – V6 Page 6A1–277
Engine Block Bottom
Figure 6A1 – 528
Legend Hole Tool Number J 42385 Max. Depth in mm
Number Thread Size Drill Counter-
bore Tap Driver Insert Drill Tap
1 M10 x 2.0 720 n/a 721 722 104 56.0 49.0
2 M8 x 1.25 702 n/a 703 704 620 46.0 40.5
3 M8 x 1.25 206 207 208 209 210 28.5 23.0
4 M6 x 1.0 201 202 203 204 205 Thru Thru
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ISUZU KB P190 2007
Page 2757 of 6020
Engine Mechanical – V6 Page 6A1–278
Engine Block Left-hand Deck Face
Figure 6A1 – 529
Legend Hole Tool Number J 42385 Max. Depth in mm
Number Thread Size Drill Counter-
bore Tap Driver Insert Drill Tap
1 M8 x 1.25 206 207 208 209 210 28.5 23.0
2 M11 x 2.0 723 n/a 724 725 108 102.5 94.0
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ISUZU KB P190 2007
Page 2758 of 6020
Engine Mechanical – V6 Page 6A1–279
Engine Block Right-hand Deck Face
Figure 6A1 – 530
Legend Hole Tool Number J 42385 Max. Depth in mm
Number Thread Size Drill Counter-
bore Tap Driver Insert Drill Tap
1 M11 x 2.0 723 n/a 724 725 108 102.5 94.0
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ISUZU KB P190 2007
