2007 ISUZU KB P190 light

3B-50 POWER-ASSISTED STEERING SYSTEM
10. Push the horn pad at areas 1-4.
Tighten the horn pad fixing screw to the specifed torque (without SRS air bag).
Torque: 3 N ⋅
⋅⋅
⋅
m (0.3 kgf ⋅
⋅⋅
⋅
m/26 lb ⋅
⋅⋅
⋅
in)
NOTE: A horn pad should not be struck during
attachment.

RTW 73BSH000201
11. Align each snap stud of driver air bag to the holes on
steering wheel (with SRS air bag).

RTW 73BSH001201

RTW 73BSH000401
12. Push the SRS air bag at area-1 (1) and area-2 (2). At that time confirm the audible noise of each stud.
(with SRS air bag)

RTW 73BSH000301
13. Enable the SRS (Refer to "Enabling the SRS" in this section) (with SRS air bag).
14. Install driver knee bolster (reinforcement).
15. Install instrument panel lower cover, then install the engine hood opening lever.
16. Connect the yellow 2-way SRS connector located under the steering column (with SRS air bag).
17. Connect the battery "-" terminal cable (with SRS ai
r
bag).

System Inspection (with SRS air bag)
Turn the ignition switch to "ON" while watching warning
light.
The light should flash 7 times and then go off. If lamp
does not operate correctly, refer to Restraints section.

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ISUZU KB P190 2007

POWER-ASSISTED STEERING SYSTEM 3B-57
System Inspection (with SRS air bag)
Turn the ignition switch to "ON" while watching warning
light.
The light should flash 7 times and then go off. If lamp
does not operate correctly, refer to Restraints section.





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ISUZU KB P190 2007

PROPELLER SHAFT 4A-17
401RS011






Universal Joint Reassembly
1. Set the propeller shafts.
• Be sure to set the propeller shaft yoke by aligning the
setting marks made during disassembly.
2. Spider
• Be sure to install the spider by aligning the setting marks
made during disassembly.
3. Needle Roller Bearing
1) Apply a molybdenum-disulfide grease or a multi-purpose. type grease NLGI No.2 to inside of the bearing cap. Grease Amount g(oz)
Approx. 1.2 (0.042)

401RS012









2) Using either a mallet (or copper hammer) or a press, install
the needle roller bearing into the yoke so that snap ring can
be installed in its groove.

CAUTION: •
••
•
The needle roller bearing cannot be installed smoothly
if it is set at an incorrect angle with the flange.
•
••
•
Excessive hammering will damage the needle rolle
r
bearing.

401R300003








3) Align setting marks and join the yokes.
NOTE:
Assemble the spider and spline yoke so that their grease
fittings are arranged on the same side.(4 ×4)
4. Snap ring
NOTE:
Discard used snap rings and install new ones.

W hen the bearing cap is in position, select and attach a snap
ring of suitable thickness so that the end play of the spider pin
is held within 0.1mm (0.004in).
mm(in)
Snap ring thickness Identification color
1.50 (0.059) Light Blue
1.53 (0.060) W hite
1.56 (0.061) Pink
1.59 (0.063) Yellow
1.62 (0.064) Green
1.65 (0.065) Brown
1.68 (0.066) Not colored
NOTE:
Be sure to use snap rings of the same thickness on both sides.


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ISUZU KB P190 2007

PROPELLER SHAFT 4A-27
401RS012
3. Using either a mallet (or copper hammer) or a press, install
the needle roller bearing into the yoke so that the snap ring
can be installed in its groove.
CAUTION:
The needle roller bearing cannot be installed smoothly if it
is set at an incorrect angle with the flange and excessive
hammering will damage the needle roller bearing.

401RS028
4. Align setting marks (1) and join the yokes.
5. Install snap ring.
NOTE:
Discard used snap rings and install new ones.
W hen the bearing cap is in position, select and attach a snap
ring of suitable thickness so that the end play of the spider pin
is held within 0.1 mm (0.004 in).
Snap ring thickness and Identification color
1.50 mm (0.059 in); Light Blue
1.53 mm (0.060 in); White
1.56 mm (0.061 in); Pink
1.59 mm (0.063 in); Yellow
1.62 mm (0.064 in); Green
1.65 mm (0.065 in); Brown
1.68 mm (0.066 in); Not colored
NOTE:
Be sure to use snap rings of the same thickness
on both sides.


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ISUZU KB P190 2007

4B-14 REAR AXLE
Inspection and Repair
Make all necessary adjustments, repairs, and part
replacements if wear, damage, or other problems are
discovered during inspections.
Visual Check
Inspect the following parts for wear, damage or other
abnormal conditions.
• Axle Shaft
Axle Shaft
W hen checking the axle shaft, pay special attention to
the splined portions and replace the shaft if distortion
or step wear is noticeable. Correct slight step wea
r
with a pencil grinder.




420RS008
Axle Shaft Run-Out
Check the shafts for bending with the use of a dial
indicator in contact with the shaft. Rotate the shaft
slowly and observe the dial indicator.
Limit mm (in
)
1.0 (0.039)
Note :
Never use heat to correct bending.











RTW 74BSH000101
Legend
a. 350 mm (13.8 in)

Axle Shaft Flange Run-Out
Check the axle shaft flange for run-out. Hold the
probe of a dial indicator in contact with the flange.
Rotate the shaft slowly and observe the dial.
Limit mm (in
)
0.08 (0.003)








RTW 74BSH000201
Legend
b. 160 mm (6.3 in)



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ISUZU KB P190 2007

4B-36 REAR AXLE
425R300010

Play in splines between the side gear and axle shafts. mm(in)
Standard Limit
φ220mm 0.08 - 0.38
(0.003 - 0.015) 0.5 (0.02)
φ
194mm 0.08 - 0.36
(0.003 - 0.014) 0.5 (0.02)
425L100014

Differential cage
Check the ring gear the side gear fitting faces and the
cross pin hole for scores or roughness. Correct as
necessary. Slight scores or roughness may be
corrected with an oil stone or fine sand paper.
425R300006

Ring gear replacement:
1. The ring gear should always be replaced with the drive pinion as a set.
2. Discard use bolts and install new ones.
3.
Apply LOCTITE 271 on bolt from the end of
thread to the middle of straight portion.
4. Tighten the fixing bolts in a diagonal sequence as illustrated.
Torque : 108 N ⋅m (11 kgf ⋅m/80 lb ⋅ft)



425RW 033


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ISUZU KB P190 2007

5A-14 BRAKE CONTROL SYSTEM
Connector List
No. Connector face No. Connector face
B-23
White

Meter-A C-36
SilverEngine room - LH ; Ground
B-24
White

Meter-B C-44
WhiteStoplight switch
B-48
Black
G sensor C-53
OrangeABS sensor Front-RH
B-54
White
J/B I2 C-54
OrangeABS sensor Front-LH
B-56
White
J/B I4 C-67
Black
EHCU
B-58
Black
Data link connector C-107
WhiteJ/B E2
B-62
White
Ignition switch (IGSUB : G1) C-108
WhiteJ/B E1
B-63
White
Ignition switch (IGSUB : G2) C-109
SilverBody-LH ; ground
B-82
Silver
W eld splice 6 (Ground) C-111
BlackTransfer case control module
C-2
Silver
Engine room - RH ground F-4
Gray ABS sensor


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ISUZU KB P190 2007

BRAKE CONTROL SYSTEM 5A-21
EHCU Side
Pin No. Pin Function
Wire Color Typical Value Note
20 Stop Light Switch RED Open: 0V
Close: Battery Voltage Close Condition:
Step on the Brake
Pedal
21 G Sensor Signal YEL/BLK 2.0~3.0V
(MAX 4.0V, MIN 1.0V) 4W D Only
It checks in a flat place
(0G: 2.5V)
DTC C0276, C0285
22 ABS W arning Lamp YEL More than 10V -
23 Not Used - - -
24 Transfer (2-4W D Control Unit) GRY Pulse Signal
(High 4.5V, Low 1.5V) 4W D Only
DTC C0282
25 Serial ORN/W HT- Short to GND:
Flash out DTCs
26 Not Used - - -


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ISUZU KB P190 2007