2007 ISUZU KB P190 fuse box

ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-21
Boost Pressure, BARO Sensors and Solenoids
RTW76EXF001601
0.5
BLK23
22 5V reference 3
20
31 E-107
0.5
YEL
0.5
GRN
2 E-107
0.5
BLU Boost
pressure
sensor
21
Low
reference
Shield
ground Signal
MAF sensor
ECM
ECM
Signal
E-90
0.5
BLU/
GRN
3 E-40
17 1
E-40
0.5
ORN BARO
sensor
5V reference 2
Low
reference
19
2
18
0.5
PNK/
GRN
E-106
E-106 Turbocharger
nozzle
control
solenoid
0.5
RED/
BLU
0.5
YEL/
BLK
66
Solenoid
control
(PWM) 2
1 E-67
E-90
E-67
Swirl
control
solenoid
0.5
RED/
BLU
0.5
RED/
BLU
0.5
YEL
67
Solenoid
control 2
1
14
0.5
RED/
BLU
H-4
EB-4
Engine
10A
Fuse/
relay
box
(Engine
room)

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6E-22 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
MAF & IAT Sensors, Intake Throttle and EGR Valves
RTW76EXF001501
Intake
throttle
position
sensor
Intake
throttle
solenoid 6
35 3
0.5
WHT
0.5
ORN
0.5
GRY
0.5
BLU E-38
56 1
0.5
RED E-71
E-90
63 6
0.5
YEL
36
57
55
5
2 5V reference 3
5V reference
ECM
ECM
Control
low
side
(PWM) Control
low
side
(PWM) 30
5V reference 2
0.5
WHT/
BLU
31
0.5
GRY
0.5
RED
0.5
BRN
EGR
solenoid EGR
position
sensor
32
62 E-90
43 1
2
Low
reference Low
reference
Low
reference
Low
reference
Shield
ground 41
0.5
BLU/
RED
0.5
BLU/
GRN
0.5
BLK 0.5
WHT/
BLU MAF
sensor Signal
Signal
Signal
Signal
40
0.5
RED/
BLU 0.5
ORN/
BLU
4
3
1 E-47
5
61
43
42 2
E-47IAT
sensor
14
0.5
RED/
BLU
H-4
EB-4
Engine
10A Fuse/
relay
box
(Engine
room)
E-38E-71
Turbocharger
nozzle
control
solenoid
Swirl
control
solenoid +B
+B

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ISUZU KB P190 2007

6E-24 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
A/C Control System and Glow Control System
RTW76EXF001701
9 C-107C-58
X-14
X-14 A/C
compressor
relay
13
5 2 X-5
X-5
H-4 Glow
relay
42
1
3
ECM
Ignition
signal
Thermo
relay
signal X-15
X-15 Thermo
relay
Refrigerant
pressure
switch 0.5
GRN/
YEL 0.5
GRN/
BLK 0.5
GRN/
ORN
0.5
GRN/
BLK 0.5
GRN/
ORN
3
BLK/
RED
Glow
plug
Compressor
clutch
Relay
control Relay
control
H-4
E-3
( )=A/T 0.5
BRN
0.5
GRN/
RED 0.5
BLK/
BLU
0.5
WHT/
GRN 3
RED/
WHT
3
BLK/
RED
0.5
GRN/
BLK
0.5
BRN
0.5
BRNEB-13
A/C
10A Fuse/
relay
box
(Engine room)
0.5
BRN
23 1
5
1 SBF8
Glow
60A Fuse/
relay
box
(Cabin)
C-6
Engine
10A
0.5
WHT/
GRN
0.5
WHT/
GRN
Starter
cut
relay Refer to
Power distribution
15 19
(28)
E-49
72
37
55
4

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ISUZU KB P190 2007

ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-25
Transmission Range Switch and Neutral Switch
RTW76EXF005001
E-51
H-5
E-51
Transmission
range
switch
3
2
8 NP
X-16
X-16 C-94 C-95
TCM
Diode
4
2
3 0.75
WHT
0.5
RED/
BLK
0.5
RED/
BLK
0.5
RED/
BLK 0.5
YEL/
VIO
0.5
YEL/
VIO
0.5
YEL/
VIO 0.5
YEL/
VIO 0.5
RED/
BLK
0.5
RED/
GRN
9
2
10
2 Neutral
switch
M/T
Standard output
A/T
0.5
BLK/
WHT Reverse
lamp
switch
0.5
BLK/
WHT
0.85
WHT
0.85
WHT
0.75
WHT
1 E-11
13 H-4 1 E-12 0.85
WHT
3 H-4
3 H-4 E-51
H-5
E-51
Transmission
range
switch
4
5
6 NP
X-16
X-16 C-95
TCM
Diode
4
2
3 0.75
WHT
0.5
RED/
BLK
0.5
RED/
BLK
0.5
RED/
BLK 0.5
YEL/
VIO
0.5
YEL/
VIO
0.5
YEL/
VIO 0.5
YEL/
VIO 0.5
RED/
BLK
0.5
RED/
GRN
9
2
8
20 Neutral
switch
M/T
High output
A/T
0.5
BLK/
WHT
0.5
BLK/
WHT
0.85
WHT
0.75
WHT
2 E-111
13 H-4 1 E-111
C-10
Back up
15A
Fuse/
relay
box
(Cabin)
3 C-58 ECM
PorN
range/
Neutral
switch
signal

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ISUZU KB P190 2007

6E-26 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
Brake Switch and Cruise Control
RTW76EXF004001
Brake
switch
C-44
4
C-44
3 Cruise
main
switch
Fuse /
relay
box
(Cabin)
4
3
3
1
4
2 0.5
GRY/
GRN
0.5
WHT/
GRN
0.5
GRN/
WHT
0.5
WHT/
GRN 6
12 0.3
GRN/
RED
0.3
RED/
GRN B-67
2
B-67
1
10
13
0.5
GRN/
WHT
H-18
50
0.5
WHT/
GRN
0.5
GRN 6
14
1
21 0.5
BRN/
YEL
9
29 Combination
switch
Set /
coast
switch
Resume /
accel.
switch
Cancel
switch
ECM
0.5
LT GRN
Set /
coast
switch
signal
Resume /
accel.
switch
signal
Cancel
switch
signal
IP cluster
Weld
splice2
Weld
splice 1
Cruise
main
switch
signal
Brake
switch 2
(Cruise release)
Brake
switch 1
(Stop lamp) B-59
C-58
12
30
0.5
WHT/
GRN
B-59
11
0.5
WHT/
GRN
0.5
WHT/
GRN
0.5
WHT/
GRN
0.5
RED
0.85
RED 0.85
GRN
H-7
C-107
9 C-6
Engine
10A
C-15
STOP
15A
Lamp
control
Except
Euro 4
Specification
Euro 4
Specification

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ISUZU KB P190 2007

ENGINE DIAGNOSIS (C24SE) 6-3
3.Trouble in Fuel System Condition Possible cause Correction
Starting motor turns over and
spark occurs but engine does not
start. Fuel tank empty Fill

Water in fuel system Clean
Fuel filter clogged Replace filter
Fuel pipe clogged Clean or replace
Fuel pump defective Replace
Fuel pump circuit open Correct or replace
Evaporative Emission Control
system circuit clogged Correct or replace

Multiport Fuel Injection System
faulty Refer to "Electronic Fuel Injection"
section
4.Engine Lacks Compression
Condition Possible cause Correction
Engine lacks compression Spark plug loosely fitted or spark
plug gasket defective Tighten to specified torque or
replace gasket
Spark plug wire incorrect Connect properly or replace
Valve timing incorrect Adjust
Cylinder head gasket defective Replace gasket
Valve incorrectly seated Lap valve
Valve stem seized Replace valve and valve guide
Valve spring weakened Replace
Cylinder or piston rings worn Overhaul engine
Piston ring seized Overhaul engine.

Engine Compression Test Procedure
1. Start and run the engine until the engine
reaches normal operating temperature.
2. Turn the engine off.
3. Remove all the spark plugs.
4. Remove ignition coil fuse (15A) and disable the ignition system.
5. Remove the fuel pump relay from the relay and fuse box. 6. Engage the starter and check that the cranking
speed is approximately 300 rpm.
7. Install cylinder compression gauge into spark plug hole.
8. With the throttle valve opened fully, keep the starter engaged until the compression gauge
needle reaches the maximum level. Note the
reading.
9. Repeat the test with each cylinder. The pressure difference between the individual
cylinders should not exceed 100kPa (14.5 psi).


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ISUZU KB P190 2007

SECTION 6E
TABLE OF CONTENTS
C24SE ENGINE DRIVEABILITY AND EMISSIONS
ABBREVIATIONS CHARTS ......................... 6E-6
ECM Circuit Diagram (1/2) ............................ 6E-11
ECM Circuit Diagram (2/2) ............................ 6E-12
GROUND POINT CHART - LHD G.EXP (1/4) 6E-13
GROUND POINT CHART - RHD G.EXP (1/4) 6E-17
LOCATION ................................................... 6E-21
CABLE HARNESS & CONNECTOR LOCATION .............................................. 6E-23
CABLE HARNESS & CONNECTOR LOCATION - LHD ................................... 6E-24
CABLE HARNESS & CONNECTOR LOCATION - RHD ................................... 6E-25
CONNECTOR LIST ...................................... 6E-28
RELAY AND FUSE ....................................... 6E-30
RELAY AND FUSE BOX LOCATION (LHD & RHD) ........................................... 6E-30
FUSE AND RELAY LOCATION (LHD & RHD) 6E-32
ECM WIRING DIAGRAM (1/9) ..................... 6E-33
ECM WIRING DIAGRAM (2/9) ..................... 6E-34
ECM WIRING DIAGRAM (3/9) ..................... 6E-35
ECM WIRING DIAGRAM (4/9) ..................... 6E-36
ECM WIRING DIAGRAM (5/9) ..................... 6E-37
ECM WIRING DIAGRAM (6/9) ..................... 6E-38
ECM WIRING DIAGRAM (7/9) ..................... 6E-39
ECM WIRING DIAGRAM (8/9) ..................... 6E-40
ECM WIRING DIAGRAM (9/9) ..................... 6E-41
ECM CONNECTOR PIN ASSIGNMENT & OUTPUT SIGNAL .................................... 6E-42
GENERAL DESCRIPTION FOR ECM AND SENSORS ............................................... 6E-48
Engine Control Module (ECM) ................... 6E-48
Manifold Absolute Pressure (MAP) Sensor 6E-48
Throttle Position Sensor (TPS) .................. 6E-49
Idle Air Control (IAC) Valve ....................... 6E-49
Crankshaft Position (CKP) Sensor ............ 6E-50
Knock Sensor (KS) .................................... 6E-50
Engine Coolant Temperature (ECT) Sensor 6E-50
Intake Air Temperature (IAT) Sensor ........ 6E-51
Vehicle Speed Sensor (VSS) .................... 6E-51
Heated Oxygen (O
2) Sensor ..................... 6E-51
GENERAL DESCRIPTION FOR FUEL METERING .............................................. 6E-52 Battery Voltage Correction Mode ............... 6E-52
Clear Flood Mode ...................................... 6E-52
Deceleration Fuel Cutoff (DFCO) Mode .... 6E-52
Engine Speed/ Vehicle Speed/ Fuel Disable Mode ........................................................ 6E-52
Acceleration Mode ..................................... 6E-52
Fuel Cutoff Mode ....................................... 6E-52
Starting Mode ............................................ 6E-52
Run Mode .................................................. 6E-52
Fuel Metering System Components .......... 6E-53
Fuel Injector ............................................... 6E-53
Fuel Pressure Regulator ............................ 6E-53
Fuel Rail ..................................................... 6E-53
Fuel Pump Electrical Circuit ....................... 6E-53
Thottle Body Unit ....................................... 6E-53
GENERAL DESCRIPTION FOR ELECTRIC IGNITION SYSTEM ................................. 6E-54
Spark Plug ................................................. 6E-54
GENERAL DESCRIPTION FOR EVAPORATIVE EMISSION SYSTEM ............................... 6E-57
EVAP Emission Control System Purpose .. 6E-57
EVAP Emission Control System Operation 6E-57
System Fault Detection .............................. 6E-57
POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM .................................................. 6E-59
Crankcase Ventilation System Purpose .... 6E-59
A/C CLUTCH DIAGNOSIS ........................ 6E-60
A/C Clutch Circuit Operation ...................... 6E-60
A/C Clutch Circuit Purpose ........................ 6E-60
A/C Request Signal ................................... 6E-60
ISUZU STRATEGY BASED DIAGNOSTICS 6E-61
Overview .................................................... 6E-61
STRATEGY BASED DIAGNOSTICS CHART 6E-61 Diagnostic Thought Process ...................... 6E-62
1. Verify the Complaint .............................. 6E-62
2. Perform Preliminary Checks .................. 6E-62
3. Check Bulletins and Troubleshooting Hints 6E-63
4. Perform Service Manual Diagnostic Checks 6E-63
5a and 5b. Perform Service Manual Diagnostic Procedures .............................................. 6E-63
5c. Technician Self Diagnoses .................. 6E-63
5d. Intermittent Diagnosis .......................... 6E-64
6 E –1
E N GINE DRIV EABILITY AND E M IS SIONS

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ENGINE DRIVEABILITY AND EMISSIONS 6E–29
No.Connector face No.Connector face
E-84
Knock sensor P-1
Silver Battery (+)
E-85
MAP sensor P-2
Silver Relay & Fuse box
F-2
White Fuel pump & sensor P-5
Silver Battery (-)
H-4
White Engine room ~ Mission P-6
Silver Body earth (Ground)
H-6
White Engine room ~ INST P-10
Silver Engine ground
H-7
White Engine room ~ INST X-2
Black Relay; Fuel pump
H-9
Blue Engine room ~ Chassis X-11
Black Relay; Heater
H-18
White Engine room ~ INST X-14
Black Relay; A/C Compressor
H-31
Engine room ~ Mission
H-34
Engine ~ Engine room

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