6E-196 Engine Control System (4JH1)
Step Action Value(s) Yes No
5 Replace the accelerator pedal position sensor. Refer
to Accelerator Pedal Position Sensor Replacement
in this section.
Did you complete the replacement?
Go to Step 7
6 Important: Replacement ECM must be
programmed.
Replace the ECM. Refer to Engine Control Module
(ECM) Replacement in this section.
Did you complete the replacement?
Go to Step 7
7 1. Reconnect all previously disconnected harness
connector(s).
2. Clear the DTCs with the scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Turn ON the ignition, with the engine OFF.
5. Fully depress and release the accelerator pedal many times.
6. Monitor the DTC Information with the scan tool.
Did the DTC fail this ignition?
Go to Step 3 Go to Step 8
8 Observe the DTC Information with the scan tool. Are there any DTCs that you have not diagnosed? Go to Diagnostic
Trouble Code (DTC) List System OK
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ISUZU KB P190 2007
Engine Control System (4JH1) 6E-197
DTC P1120 (Symptom Code D) (Flash Code 21)
Circuit Description
The accelerator pedal position (APP) sensor is mounted
on the intake throttle assembly. The engine control
module (ECM) uses the APP sensors to determine the
amount of acceleration or deceleration desired by the
person driving the vehicle via the fuel injection control.
The APP sensor has the following circuits.
• 5 volts reference circuit
• Low reference circuit
• APP sensor signal circuit
The ECM supplies 5 volts to the APP sensor on the 5
volts reference circuit. The ECM also provides a ground
on the low reference circuit. The APP sensor provides a
signal to the ECM on the APP sensor signal circuit,
which is relative to the position changes of the
accelerator pedal angle.
The brake pedal switch is installed on the brake pedal
bracket. The brake pedal 1 switch is a normally open
type switch and the brake pedal 2 switch is a normally
closed type switch. W hen the brake pedal is pressed,
the brake pedal 1 switch signal is provided to the ECM
and the stoplights are turned ON. Then, the brake pedal
2 switch signal to the ECM is stopped (low voltage).
If the ECM detects accelerator pedal or APP senso
r
signal is stuck while brake pedal is depressed, this DTC
will set.
Condition for Running the DTC
• The ignition switch is ON.
• The engine speed is higher than 1700 RPM.
• The vehicle speed is higher than 1.5 km/h (1
MPH).
Condition for Setting the DTC
• The ECM detects APP sensor angle is stationar
y
more than 8.7%, then brake pedal is depressed fo
r
longer than 2 seconds.
Action Taken When the DTC Sets • The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
• The ECM uses an engine speed substitution o
f
1400 RPM.
Condition for Clearing the MIL/DTC • The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids • If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
• Misadjusted brake pedal switch may set this DTC.
• Misadjusted APP sensor may set this DTC.
• Misadjusted throttle cable may set this DTC.
• A sticking or intermittently sticking the intake
throttle valve, control cable or pedal may set this
DTC.
DTC P1120 (Symptom Code D) (Flash Code 21)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
W as DTC P0703 (Symptom Code A or B) or P1120
(Symptom Code 1, 7, 9 or E) set?
Go to Applicable DTC Go to Step 3
3 1. Turn ON the ignition, with the engine OFF. 2. Observe the Brake Pedal 1 Switch parameter with the scan tool while fully depressing and
releasing the brake pedal.
Does the scan tool indicate Applied when the brake
pedal is applied and Released when the brake pedal
is released?
Go to Step 9 Go to Step 4
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ISUZU KB P190 2007
Engine Control System (4JH1) 6E-199
Step Action Value(s) Yes No
11 Replace the accelerator pedal position sensor. Refer
to Accelerator Pedal Position Sensor Replacement
in this section.
Did you complete the replacement?
Go to Step 13
12 Important: Replacement ECM must be
programmed.
Replace the ECM. Refer to Engine Control Module
(ECM) Replacement in this section.
Did you complete the replacement?
Go to Step 13
13 1. Reconnect all previously disconnected harness
connector(s).
2. Clear the DTCs with the scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Turn ON the ignition, with the engine OFF.
5. Observe the APP parameter while fully depressing and releasing the accelerator pedal
many times. Also observe the Brake Pedal 1
Switch parameter with the scan tool while
depressing and releasing the brake pedal.
Does the scan tool indicate the APP parameter
smoothly changed within 0 to 100 % when the
accelerator pedal is depressed and released, then
scan tool indicate the Brake Pedal 1 Switch
parameter Applied when the brake pedal is
depressed and Released when the brake pedal is
released?
Go to Step 14 Go to Step 2
14 Observe the DTC Information with the scan tool. Are there any DTCs that you have not diagnosed? Go to Diagnostic
Trouble Code (DTC) List System OK
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ISUZU KB P190 2007
6E-200 Engine Control System (4JH1)
DTC P1120 (Symptom Code E) (Flash Code 21)
Circuit Description
The accelerator pedal position (APP) sensor is mounted
on the intake throttle assembly. The engine control
module (ECM) uses the APP sensors to determine the
amount of acceleration or deceleration desired by the
person driving the vehicle via the fuel injection control.
The APP sensor has the following circuits.
• 5 volts reference circuit
• Low reference circuit
• APP sensor signal circuit
The ECM supplies 5 volts to the APP sensor on the 5
volts reference circuit. The ECM also provides a ground
on the low reference circuit. The APP sensor provides a
signal to the ECM on the APP sensor signal circuit,
which is relative to the position changes of the
accelerator pedal angle.
The idle switch is also mounted on the intake throttle
assembly. The idle switch is part of the APP senso
r
assembly. The idle switch is a normally closed type
switch. W hen the accelerator pedal is released, the idle
switch signal to the ECM is low voltage.
If the ECM detects the
APP sensor signal and the idle
switch out of correlation, this DTC will set.
Condition for Running the DTC
• The ignition switch is ON.
Condition for Setting the DTC
Either of following condition is met. • The ECM detects APP sensor angle is less than
0.35%, then the idle switch is OFF for longer than
0.6 seconds.
• The ECM detects APP sensor angle is more than
8.7%, then the idle switch is ON for longer than 0.6
seconds.
Action Taken When the DTC Sets • The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
• The ECM uses an engine speed substitution o
f
1400 RPM.
Condition for Clearing the MIL/DTC • The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids • If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
DTC P1120 (Symptom Code E) (Flash Code 21)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Turn ON the ignition, with the engine OFF. 2. Observe the Idle Switch parameter with the scan tool while depressing and releasing the
accelerator pedal.
Does the scan tool indicate OFF when the
accelerator pedal is depressed and ON when the
accelerator pedal is released?
Go to Step 10 Go to Step 3
3 1. Turn OFF the ignition. 2. Disconnect the idle switch harness connector.
3. Turn ON the ignition, with the engine OFF.
4. Observe the Idle Switch parameter with the scan tool while momentarily jumping 3-amp fused
jumper wire across the idle switch harness
connector between pins 1 and 2 of the E-23
connector.
Does the scan tool indicate ON when the circuit is
jumpered and OFF when the circuit is not jumpered?
Go to Step 9 Go to Step 4
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ISUZU KB P190 2007
Engine Control System (4JH1) 6E-201
Step Action Value(s) Yes No
4 1. Turn ON the ignition, with the engine OFF.
2. Connect a DMM between the signal circuit of the idle switch harness (pin 2 of E-23 connector) and
a known good ground.
Is the DMM voltage more than the specified value? 4.5 volts
Go to Step 5 Go to Step 6
5 Is the DMM voltage less than the specified value at step 4? 5.5 volts
Go to Step 8 Go to Step 7
6 1. Test the switch signal circuit between the engine
control module (ECM) (pin 69 of C-56 connector)
and the idle switch (pin 2 of E-23 connector) for
the following conditions: • An open circuit
• A short to ground
• High resistance
2. Repair the circuit(s) as necessary.
Did you find and correct the condition?
Go to Step 21 Go to Step 18
7 Important: The idle switch may be damaged if the
switch signal circuit is shorted to a voltage source.
1. Test the switch signal circuit between the ECM (pin 69 of C-56 connector) and the idle switch
(pin 2 of E-23 connector) for a short to battery or
ignition voltage.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition?
Go to Step 21 Go to Step 20
8 Repair the open circuit or high resistance on the idle switch ground circuit between the idle switch (pin 1
of E-23 connector) and engine ground.
Did you complete the repair?
Go to Step 21
9 1. Turn OFF the ignition.
2. Inspect for an intermittent and for poor connections at the harness connector of the idle
switch (pins 1 and 2 of E-23 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 21 Go to Step 19
10 1. Turn ON the ignition, with the engine OFF. 2. Fully depress and release the accelerator pedal many times while observing the Accelerator
Pedal Position (APP) parameter with the scan
tool.
Is the APP parameter smoothly changed within 0 to
100 % when the accelerator pedal is depressed and
released?
Go to Diagnostic Aids Go to Step 11
11 1. Turn OFF the ignition.
2. Reconnect the idle switch harness connector if disconnected.
3. Disconnect the APP sensor harness connector.
4. Turn ON the ignition, with the engine OFF.
5. Connect a DMM between the 5 volts reference circuit of the APP sensor harness (pin 3 of E-22
connector) and a known good ground.
Is the DMM voltage more than the specified value? 4.5 volts
Go to Step 12 Go to Step 13
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ISUZU KB P190 2007
Engine Control System (4JH1) 6E-203
Step Action Value(s) Yes No
21 1. Reconnect all previously disconnected harness
connector(s).
2. Clear the DTCs with the scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Turn ON the ignition, with the engine OFF.
5. Observe the Idle Switch and APP parameter while fully depressing and releasing the
accelerator pedal many times.
Does the scan tool indicate the APP parameter
smoothly changed within 0 to 100 % when the
accelerator pedal is depressed and released, then
scan tool indicate the Idle Switch parameter OFF
when the accelerator pedal is depressed and ON
when the accelerator pedal is released?
Go to Step 22 Go to Step 2
22 Observe the DTC Information with the scan tool. Are there any DTCs that you have not diagnosed? Go to Diagnostic
Trouble Code (DTC) List System OK
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ISUZU KB P190 2007
6E-204 Engine Control System (4JH1)
DTC P1173 (Symptom Code 3) (Flash Code 22)
Circuit Description
The engine coolant temperature (ECT) sensor is
installed to the thermostat housing. The ECT sensor is
a variable resistor. The ECT sensor has a signal circuit
and a low reference circuit. The ECT sensor measures
the temperature of the engine coolant. The engine
control module (ECM) supplies 5 volts to the ECT signal
circuit and a ground for the ECT low reference circuit.
W hen the ECT sensor is cold, the sensor resistance is
high. W hen the engine coolant temperature increases,
the sensor resistance decreases. W ith high senso
r
resistance, the ECM detects a high voltage on the ECT
signal circuit. W ith lower sensor resistance, the ECM
detects a lower voltage on the ECT signal circuit. If the
ECM detects an excessive high coolant temperature,
this DTC will set.
Condition for Running the DTC
• The ignition switch is ON.
Condition for Setting the DTC • The ECM detects an excessive high coolant
temperature for longer than 30 seconds.
Action Taken When the DTC Sets • The ECM does not illuminate the malfunction
indicator lamp (MIL) when the diagnostic runs and
fails.
Condition for Clearing the DTC
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
•
After starting the engine, the ECT should rise
steadily to about 80°C – 85°C (176°F – 185°F)
then stabilize when the thermostat opens.
• Use the Temperature vs. Resistance table to test
the ECT sensor at various temperature levels to
evaluate the possibility of a skewed sensor.
A
skewed sensor could result in poor driveabilit
y
concerns.
Notice: • This DTC is caused by an engine overheat
condition (i.e. low engine coolant level). Since this
DTC does not illuminate any lamps, clear the DTC
and ensure there are no signs of engine damage.
Excessive engine overheat may damage internal
engine components.
DTC P1173 (Symptom Code 3) (Flash Code 22)
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Start the engine and wait until engine is fully warms upped.
4. Observe the Engine Coolant Temperature (ECT) parameter with the scan tool.
Is the ECT parameter more than the specified
value? 100°C (212°F)
Go to Step 4 Go to Step 3
3 Ask the driver if overheat is caused by low engine coolant level, etc.
If engine overheat has experienced, the engine must
be inspected and repaired as necessary.
Did you complete the action?
Go to Step 6
4 1. Test the ECT sensor at various temperature
levels to evaluate the possibility if a skewed
sensor.
2. Replace the ECT sensor as necessary.
Did you find and correct the condition?
Go to Step 6 Go to Step 5
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ISUZU KB P190 2007
Engine Control System (4JH1) 6E-205
Step Action Value(s) Yes No
5 1. Test the engine cooling system for the following
condition. Refer to diagnosis of the engine
cooling system section for testing. • Engine coolant level
• Engine coolant leakage
• Cooling fan belt slippage
• Cooling fan clutch working
• Thermostat working
• W ater pump working
• Radiator clogging
2. Repair or replace as necessary.
Did you find and correct the condition?
Go to Step 6 Go to Diagnostic
Aids
6 1. Reconnect all previously disconnected harness connector(s).
2. Clear the DTCs with the scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine and wait until engine is fully warms upped.
5. Observe the ECT parameter with the scan tool.
Is the ECT parameter more than the specified
value? 100°C (212°F)
Go to Step 4 Go to Step 7
7 Observe the DTC Information with the scan tool. Are there any DTCs that you have not diagnosed? Go to Diagnostic
Trouble Code (DTC) List System OK
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TO MODEL INDEX
ISUZU KB P190 2007