2007 ISUZU KB P190 wiring diagram

Powertrain Interface Module – V6 Page 6E1–57

Step Action Yes No
5
1 Test all ground circuits of the PIM for a high resistance or an
open circuit fault condition. Refer to 8A Electrical - Body and
Chassis for information on electrical fault diagnosis.
2 Test the PIM ignition supply voltage circuit for a high resistance, open circuit or short to ground fault condition. Refer to 8A
Electrical - Body and Chassis for information on electrical fault
diagnosis.
Has any fault been found and rectified? Go to Step 7 Go to Step 6
6 Replace the PIM. Refer to 11.2 Powertrain Interface Module.
Has the repair been completed? Go to Step 7 —
7 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Do any of the immobiliser DTCs fail this ignition cycle? Go to Step 2 Go to Step 8
8
Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC Table System OK
When all diagnosis and repairs are completed, clear all DTCs and check the system for correct operation.
9.15 DTC P1611 – Wrong Security Code
Entered
DTC Description
This diagnostic procedure supports DTC P1611 – W rong Security Code Entered.
Circuit Description
Tech 2 is used to program the powertrain interface module (PIM). Before any programming, a security code must be
entered into Tech 2. The PIM will check if the code entered is correct before continuing. If the security code is incorrect,
DTC P1611 sets.
After an incorrect security code is entered, the PIM prevents any further attempts to enter a code until a predetermined
wait time elapses. There are several wait time stages, and for each stage, an incorrect security code may be entered
three times before the lockout time is escalated to the next stage. The lockout stages are as follows:
• Stage 1 wait time is 10 seconds.
• Stage 2 wait time is 10 seconds.
• Stage 3 wait time is 10 minutes.
• Stage 4 wait time is 20 minutes.
• Stage 5 wait time is 40 minutes.
• Stage 6 wait time is 80 minutes.
Additional Information
• Refer to 12.4 Immobiliser Link to ECM / PIM for PIM Security Code.
• Refer to 6 W iring Diagram and Connector for the following information:
• PIM connector illustration and terminal assignment, and
• PIM wiring diagram.

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ISUZU KB P190 2007

Powertrain Interface Module – V6 Page 6E1–59

Step Action Yes No
4
1 Test all ground circuits of the PIM for a high resistance or an
open circuit fault condition. Refer to 8A Electrical - Body and
Chassis for information on electrical fault diagnosis.
2 Test the PIM ignition supply voltage circuit for a high resistance, open circuit or short to ground fault condition. Refer to 8A
Electrical - Body and Chassis for information on electrical fault
diagnosis.
Has any fault been found and rectified? Go to Step 6 Go to Step 5
5 Replace the PIM. Refer to 11.2 Powertrain Interface Module.
Has the repair been completed? Go to Step 6 —
6 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
Does DTC P1611 fail this ignition cycle? Go to Step 2 Go to Step 7
7 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC Table System OK
When all diagnosis and repairs are completed, clear all DTCs and check the system for correct operation.
9.16 DTC B0981 – 3rd Start Switch Signal
Malfunction
DTC Description
This diagnostic procedure supports DTC B0981 – 3rd Start Switch Signal Malfunction.
Circuit Description
The 3rd start mode switch is a normally open switch that closes when the switch is activated. W hen activated, the switch
supplies signal ground to the 3rd start ground signal circuit. The powertrain interface module (PIM) converts the signal
ground input into serial data, which is used by the automatic transmission control module (TCM) to enable or disable the
3
rd start mode, and by the instrument cluster to display power mode status.
Additional Information
• For the 4L60E automatic transmission, refer to 7C1 Automatic Transmission – 4L60E – General Information:
• Power mode switch description, operation and inspection procedure, and
• TCM wiring diagram.
• Refer to 6 W iring Diagram and Connector for the following information:
• PIM connector illustration and terminal assignment, and
• PIM wiring diagram.
• For intermittent fault conditions, refer to Intermittent Fault Conditions.
• Since fault conditions in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
Conditions for Running the DTC
Conditions for running the DTC are:
• The ignition is switched on.
• The ignition voltage is 10.0 – 16.0 V.

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ISUZU KB P190 2007

Powertrain Interface Module – V6 Page 6E1–62

10 Diagnostics For Non DTC Faults
10.1 PRND32L Display Diagnostics
Circuit Description
The powertrain interface module (PIM) receives transmission gear status via the GM Lan serial data bus from the
transmission control module (TCM) it is then sent to the instrument cluster by the PIM via a series of hard wired
connections to illuminate the appropriate gear position indicator within the instrument cluster. Some of these components
do not set a DTC, in the event of a component failure. The following diagnostic procedures are devised to assist in these
cases.
Additional Information
• Refer to 7.2 Diagnostic System Check to monitor DTC’s.
• Refer to 8A Electrical Body and Chassis for the following information:
• Automatic transmission Neutral Start and Back-up Lamp Switch and wiring,
• TCM wiring diagram.
• Refer to 6 W iring Diagram and Connector Chart for the following information:
• PIM connector illustration and terminal assignment, and
• PIM wiring diagram.
• For intermittent faults, refer to Intermittent Fault Conditions.
• Check for an intermittent fault in the wiring harness or connectors, if a fault cannot be found the system is
serviceable.
Since fault conditions in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical - Body
and Chassis for information on electrical fault diagnosis.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
1 This step tests for DTC’s in the overall system.
2 This step manually tests the PRND32L display.
4 This step uses Tech 2 to drive each indicator on.
7 This step tests for shorts to voltage.
8 This step tests neutral start and back-up lamp switch and automatic transmission.
12 This step tests the instrument cluster circuits.
15 This step manually tests the PRND32L display.


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ISUZU KB P190 2007

Powertrain Interface Module – V6 Page 6E1–64

Step Action Yes No
12
Test the following instrument cluster circuits for a high resistance,
open circuit or short to ground fault condition:
• all 12 V battery supply circuits
• all instrument cluster ground connections
W as any fault found and rectified? Go to Step 15 Go to Step 13
13 Replace the instrument cluster.
Has the repair been completed? Go to Step 15 —
14 Replace the PIM.
Has the repair been completed? Go to step 15 —
15 1 Turn the ignition to the ON position.
2 Move the gear select lever through each gear position and check the PRND32L display.
Does each indicator display an off to on condition? System OK Go to step 2
When all diagnosis and repairs are completed, clear all DTCs and check the system for correct operation.
10.2 Warning Signal and Status Indicators Diagnostics
Circuit Description
The powertrain interface module (PIM) is connected to the instrument cluster by a series of hard wired connections to
illuminate the appropriate warnings and indicators within the instrument cluster. Some of these components do not set a
DTC, in the event of a component failure. The following diagnostic procedures are devised to assist in these cases.
Additional Information
• Refer to 7.2 Diagnostic System Check to monitor DTC’s.
• Refer to 8A Electrical Body and Chassis for the following information:
• Automatic transmission PRND32L switch and wiring,
• TCM wiring diagram.
• Refer to 6 W iring Diagram and Connector Chart for the following information:
• PIM connector illustration and terminal assignment, and
• PIM wiring diagram.
• For intermittent faults, refer to Intermittent Fault Conditions.
• Check for an intermittent fault in the wiring harness or connectors, if a fault cannot be found the system is
serviceable.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
1 This step tests for DTC’s in the overall system.
2 This step manually tests the warning indicators.
5 This step uses Tech 2 to drive each status indicator on.
6 This step uses Tech 2 to drive each warning indicator on.
9 This step tests the wiring harness between the PIM and the Instrument Cluster.

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ISUZU KB P190 2007

Powertrain Interface Module – V6 Page 6E1–67

10.3 Tachometer Diagnostics
Circuit Description
The powertrain interface module (PIM) receives the tachomer signal from the engine control module (ECM), it is then
sent to the instrument cluster by the PIM via a hard wired connection to drive the tachometer which displays the engine
RPM. Some of these components do not set a DTC, in the event of a component failure. The following diagnostic
procedures are devised to assist in these cases.
Additional Information
• Refer to 7.2 Diagnostic System Check to monitor DTC’s.
• Refer to 8A Electrical Body and Chassis for the following information:
• ECM wiring diagram.
• Refer to 6 W iring Diagram and Connector Chart for the following information:
• PIM connector illustration and terminal assignment, and
• PIM wiring diagram.
• For intermittent faults, refer to Intermittent Fault Conditions.
• Check for an intermittent fault in the wiring harness or connectors, if a fault cannot be found the system is
serviceable.
Since fault conditions in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical - Body
and Chassis for information on electrical fault diagnosis.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
1 This step tests for DTC’s in the overall system.
2 This step uses the instrument cluster self test to check the function of the tachometer.
3 This step uses Tech 2 to drive the tachometer.
6 This step tests for tachometer drive frequency.
10 This step tests the in-vehicle function of the tachometer.
Tachometer Diagnostic Table
Step Action Yes No
1
Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
Additional
Information
2 Test the function of the tachometer using the instrument cluster self
diagnostic test procedure, refer to 8A Electrical Body and Chassis.
Does the tachometer display 3000 RPM? Go to Step 3 Go to Step 7
3 1 Using Tech 2 select,

Body / PIM / Miscellaneous Tests / Gauge Control Tests /
Tachometer.
2 Using the Tech 2 soft keys step the tacho through different RPM ranges.
Does the tachometer respond to the Tech 2 commands? Go to Step 5 Go to Step 4

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ISUZU KB P190 2007

Powertrain Interface Module – V6 Page 6E1–69

10.4 Temperature Gauge Diagnostics
Circuit Description
The powertrain interface module (PIM) receives engine temperature status via the GM Lan serial data bus from the
engine control module (ECM) it is then sent to the instrument cluster by the PIM via a hard wired connection to drive the
temperature gauge to the appropriate position. Some of these components do not set a DTC, in the event of a
component failure. The following diagnostic procedures are devised to assist in these cases.
Additional Information
• Refer to 7.2 Diagnostic System Check to monitor DTC’s.
• Refer to 8A Electrical Body and Chassis for the following information:
• ECM wiring diagram.
• Refer to 6 W iring Diagram and Connector Chart for the following information:
• PIM connector illustration and terminal assignment, and
• PIM wiring diagram.
• For intermittent faults, refer to Intermittent Fault Conditions.
• Check for an intermittent fault in the wiring harness or connectors, if a fault cannot be found the system is
serviceable.
Since fault conditions in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical - Body
and Chassis for information on electrical fault diagnosis.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
1 This step tests for DTC’s in the overall system.
2 This step uses the instrument cluster self test to check the function of the temperature gauge.
3 This step uses Tech 2 to drive the temperature gauge.
6 This step tests for set DTC’s in the ECM.
11 This step tests the in-vehicle function of the temperature gauge.

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ISUZU KB P190 2007

Automatic Transmission – 4L60E – General Information Page 7C1–1
7C1
Automatic Transmission – 4L60E –
General Information
ATTENTION
Before performing any service operation or other procedure described in this Section, refer to Warnings, Cautions and Notes for correct workshop practices with regard to safety and/or property damage.
1 Section Descriptions ........................................................................................................... ...................3
1.1 WARNINGS, CAUTIONS and NOTES................................................................................................... ................. 3
Definition of WARNING, CAUTION and NOTE Statements ............................................................................. .... 3
WARNING Defined............................................................................................................................................. 3
CAUTION Defined .............................................................................................................................................. 3
NOTE Defined .................................................................................................................................................... 3
1.2 7C1 Automatic Transmission – 4L60E – General Information ....................................................................... .... 4
Recommendations ................................................................................................................................................. 4
Oil Cooler Pipes ..................................................................................................................................................... 4
Clean and Inspect .............................................................................................................. .................................... 5
1.3 7C2 Automatic Transmission – 4L60E – Electrical Diagnosis ...................................................................... ..... 5
1.4 7C3 Automatic Transmission – 4L60E – Hydraulic and Mechanical Diagnosis ............................................... 5
1.5 7C4 Automatic Transmission – 4L60E – On-vehicle Servicing ...................................................................... .... 5
2 General information ...............................................................................................................................6
2.1 Transmission Control Module – HFV6 ............................................................................................. .................... 6
2.2 Transmission Identification .................................................................................................................................. 6
2.3 Economy, Power and Cruise Modes .................................................................................................................... 7
Economy Mode ...................................................................................................................................................... 7
Power Mode ............................................................................................................................................................ 7
Cruise Mode ........................................................................................................................................................... 7
2.4 System Protection Devices ...................................................................................................... ............................. 8
2.5 Self Diagnosis ........................................................................................................................................................ 8
2.6 TCM Sensors and Actuators ................................................................................................................................. 8
3 Transmission Control Module Operation Overview ...........................................................................9
3.1 Transmission Control Module .............................................................................................................................. 9
Component Location ............................................................................................................. ................................ 9
Transmission Control Module Data Transfer ...................................................................................... ................ 9
Transmission Control Module Operation........................................................................................................... 10
3.2 TCM Wiring Diagrams.......................................................................................................................................... 10
4 Transmission Definitions and Abbreviations ....................................................................................1 1
4.1 Throttle Position Related Definitions ................................................................................................................. 11
4.2 Noise Condition Related Definitions ............................................................................................ ...................... 11
4.3 General Definitions .............................................................................................................................................. 11
4.4 Abbreviations ....................................................................................................................................................... 14
5 Service Notes ........................................................................................................................................15
Fasteners .............................................................................................................................................................. 15
General Workshop Practice ................................................................................................................................ 15
6 Torque Specifications .......................................................................................................... ................16
7 Transmission Specifications.................................................................................................... ...........17

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ISUZU KB P190 2007

Automatic Transmission – 4L60E – General Information Page 7C1–9
3 Transmission Control Module
Operation Overview
3.1 Transmission Control Module
W ith the introduction of the new HFV6 engine, the powertrain architecture has been redesigned to accommodate this
introduction. W ith this design, a new bus architecture and protocol has also been introduced. The new bus connects the
following modules:
• engine control module (ECM),
• transmission control module (TCM),
• powertrain interface module (PIM) and
• ABS module.
The protocol used to communicate between these modules is called General Motors Local Area Network (GM LAN)
which is based on Controller Area Network (CAN) communication protocol. For further information on GM LAN protocol
and data bus structure, refer to 6E1 Powertrain Interface Module – V6.
Component Location
The TCM (1) is located under the instrument panel, it is attached to a bracket mounted to the firewall as shown in
Figure 7C1 – 2.
For the other components using the GM LAN databus, refer to 6E1 Powertrain Interface Module – V6.

Figure 7C1 – 2
Transmission Control Module Data Transfer
The TCM uses various information to control the shift of the transmission. Besides the direct inputs from the various
transmission sensors directly into the TCM, the TCM uses data from the GM LAN databus.
The inputs/outputs directly connected to the TCM from the transmission are:
• shift solenoids,
• torque converter clutch control,
• pressure control solenoid,
• transmission fluid temperature sensor and
• vehicle speed sensor.
Refer to 3.2 TCM Wiring Diagrams.
The transmission also receives inputs from the park/neutral position and back up lamp switch assembly.
The TCM needs other various data parameters to control the transmission correctly. These include throttle plate angle,
whether cruise control is engaged and active or not, engine RPM etc. These are provided to the TCM from the ECM via
serial data using GM LAN communication protocol.
The TCM also supplies information that is used by other components and systems within the vehicle such as the engine
control module (ECM) and instrument cluster. Any information that is required on the body side of the data bus (UART
protocol) is translated by the powertrain interface module (PIM). For further information on the data bus structure, the
PIM and its operation, refer to 6E1 Powertrain Interface Module – V6.

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ISUZU KB P190 2007