2007 ISUZU KB P190 Harness

ON-VEHICLE SERVICE (AW30–40LE) 7A3-27
4. Install the spring plate.
a. Insert the detent pin into the base plate detent groove until it touches the front wall (leve
r
assembly in N position).
RTW 37ASH001001
b. Stack the short spring plate and tighten thescrews to the specified torque.


Screw torque 2 N ⋅m (0.2kgf ⋅m/17 lb ⋅in)
c. Check that the detent pin moves smoothly in the
detent groove (shift knob temporarily installed).
5. Temporarily install the sleeve.
6. Move the lever to the “P” position.
7. Adjust the clearance (2) between the detent plate and the pin by moving the select lever knob sleeve
(1).
Detent plate and pin clearance mm(in
)
0.2 - 1.0 (0.01 - 0.04)




255R300002
8. Install the lamp assembly to the lamp socket.
a.
Align the recessed portion of the lamp socket with
the protruding portion of the lamp assembly.
b. Insert the lamp assembly into the lamp socket and rotate it 90 degrees clockwise.
9. Remove the sleeve and move the lever to the “N” position.
10. Install the upper housing. Make sure that the 4 latched fasteners are securely closed.
11. Attach the harness connectors to the base plate.
12. Install the sleeve (rotate the sleeve clockwise the same number of turns it was rotated
counterclockwise at disassembly).
13. Install the knob, the knob button, and the knob spring.
14. Install the 2 screws securing the knob and tighten them to the specified torque.
Screw torque: 2 N ⋅
⋅⋅
⋅
m (0.2kgf ⋅
⋅⋅
⋅
m/17 lb ⋅
⋅⋅
⋅
in)








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ISUZU KB P190 2007

ON-VEHICLE SERVICE (AW30–40LE) 7A3-31
Transmission Control Module (TCM)



RTW 37ALF001801
Removal
Preparation:
Disconnect negative (–) battery cable.
1. Disconnect the TCM harness connectors.
2. Remove fixing nuts (2 pieces) and TCM with bracket from the car.
NOTE: The TCM is fitted under instrument panel of the
driver's compartment by means of two stud bolts.
3. Remove fixing nuts (2 pieces) and remove TCM
from bracket.


Installation
To install, follow the removal steps in reverse order.





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ISUZU KB P190 2007

ON-VEHICLE SERVICE (AW30–40LE) 7A3-35
2. Remove the oil strainer assembly.





244RY00003
3. Disconnect the solenoid wiring connectors from the
solenoids.
4. Remove the twenty bolts from the valve body.
5. Remove the valve body assembly and pressure control solenoid.
•
After removing valve body assembly from the
transmission case, loosen the solenoid clamp
bolt and remove the pressure control solenoid
from the upper valve body assembly.
Also disconnect the harness connector from the
pressure control solenoid.

NOTE:
• Two or more persons are required for removal and
installation of the valve body assembly and pressure
control solenoid.
• The check valve assembly (1) and the C0 accumulator piston springs (2) will fall from the
transmission case during removal of valve bod
y
assembly.
Protect these parts from damage. The B0 (3), C2 (4),
and B2 (5) accumulator piston and springs may also
fall free and must be protected.




244RY00018









244RY00006



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ISUZU KB P190 2007

ON-VEHICLE SERVICE (AW30–40LE) 7A3-39
Transmission Assembly
Transmission and Associated Parts




1
3
4
5
6
7
10
11
2
9
8

RTW 77ALF000801
Legend (6) Transmission Crossmember
(1) Front Propeller Shaft (4 ×4 only) (7) Shift Cable
(2) ATF Pipe (8) Fuel Pipe Bracket
(3) Transmission Harness (9) Oil Level Gauge And Upper Guide Tube
(4) Rear Propeller Shaft (10) Transfer Assembly (4×4 only)
(5) Transmission Mount (11) Transmission Assembly


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ISUZU KB P190 2007

7A3-40 ON-VEHICLE SERVICE (AW30–40LE)
Removal
NOTE: Before removing transmission and transfer
assembly from vehicle, change the transfer mode to
4 ×2 using the 4 ×4 push button switch on dash panel.
1. Disconnect battery ground cable.
2. Raise and support vehicle with suitable stands.
3. Remove the drain plug and drain the transmission oil.
4. Remove the front propeller shaft. (4 ×4 only)
NOTE: Apply alignment marks on the flange at both
front and rear sides.
5. Remove the rear propeller shaft.
NOTE: Apply alignment marks on the differential side.







RTW 77BSH000201
6. Disconnect the 2W D-4W D switch connector (1),
neutral switch connector (2), actuator connecto
r
(3) and speed sensor connector (4).





RTW 77ASH001801





RTW 77ASH001901




RTW 77ASH002001
7. Disconnect two harness clips (1) of the transfer
upper side.



1
1


RTW 77ASH001601

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ISUZU KB P190 2007

7A3-42 ON-VEHICLE SERVICE (AW30–40LE)
11.Disconnect the shift cable (1) from the
transmission side.




RTW 77ASH002801
12.Disconnect the transmission harness connector (2)
and two clips (1).




2
1
1


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13.Remove the oil level gauge and upper guide tube.

14.Remove the fuel pipe bracket bolt (1) on clutch
housing lower left side.





RTW 77ASH002401
15.Disconnect the shift cable bracket on the
transmission side.
16.Disconnect the starter assembly with shift cable bracket.
17.Remove the ATF pipe bolt (1).




RTW 77ASH002501
18.Disconnect two ATF pipes.

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ISUZU KB P190 2007

7A3-46 ON-VEHICLE SERVICE (AW30–40LE)
14.Connect the transmission harness connector (2)
and two clips (1).




2
1
1


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15.Connect the shift cable (1) to the transmission
side.




RTW 77ASH002801

16.Connect the fuel pipe clip (1).




1

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17.Connect the input sensor harness clip.
18.Connect the input sensor connector (1), ATF temperature sensor connector (3), neutral start
(mode) switch connector (4), output senso
r
connector (5) and clip (2).




RTW 77ASH002101


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ISUZU KB P190 2007

ON-VEHICLE SERVICE (AW30–40LE) 7A3-47



RTW 77ASH002201




RTW 77ASH002301

19.Install the transfer assembly.(4 ×4 only)
•
Apply a thin coat of molybdenum disulfide
grease to the input shaft spline.
Torque: 41 N ⋅
⋅⋅
⋅
m(4.2 kgf ⋅m/30 lb ⋅ft)





RTW 77ASH001701
20.Connect two harness clips (1) of the tansfer upper
side.



1
1


RTW 77ASH001601
21.Connect the speed sensor connector.


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ISUZU KB P190 2007