EM-70
< SERVICE INFORMATION >
CYLINDER HEAD
• Check the dimensions of each valve. Refer to EM-103, "Standard
and Limit".
• If the dimensions are out of the standard, replace the valve.
VALVE GUIDE CLEARANCE
Valve Stem Diameter
Measure the diameter of the valve stem using suitable tool.
Valve Guide Inside Diameter
Measure the inside diameter of the valve guide using suitable tool.
Valve Guide Clearance
• (Valve guide clearance) = (Valve guide inside diameter) – (Valve stem diameter).
• If the calculated value exceeds the limit, replace valve and/or valve guide.
VALVE GUIDE REPLACEMENT
When the valve guide is removed, replace it with an oversized (0.2 mm, 0.008 in) valve guide.
1. To remove the valve guide, heat the cylinder head to 110° to
130°C (230° to 266°F) by soaking it in heated oil.
SEM188A
Standard
Intake : 5.965 - 5.980 mm (0.2348 - 0.2354 in)
Exhaust : 5.955 - 5.970 mm (0.2344 - 0.2350 in)
SEM938C
Standard
Intake and Exhaust : 6.000 - 6.018 mm (0.2362 - 0.2369 in)
Valve guide clearance:
Standard
Intake : 0.020 - 0.053 mm (0.0008 - 0.0021 in)
Exhaust : 0.030 - 0.063 mm (0.0012 - 0.0025 in)
Limit
Intake : 0.08 mm (0.0031 in)
Exhaust : 0.09 mm (0.0035 in)
SEM008A
CYLINDER HEAD
EM-71
< SERVICE INFORMATION >
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2. Remove the valve guide using suitable tool.
CAUTION:
Cylinder head contains heat. When working, wear protec-
tive equipment to avoid getting burned.
3. Ream the cylinder head valve guide hole using suitable tool.
4. Heat the cylinder head to 110° to 130°C (230° to 266°F) by
soaking it in heated oil.
5. Press the valve guide from the camshaft side to the dimensions
as shown.
CAUTION:
Cylinder head contains heat. When working, wear protec-
tive equipment to avoid getting burned.
6. Ream the cylinder head valve guide using suitable tool.
SEM931C
Valve guide hole diameter:
Standard
Intake and exhaust : 9.975 - 9.996 mm (0.3927 -
0.3935 in)
Oversize (service)
Intake and exhaust : 10.175 - 10.196 mm (0.4006
- 0.4014 in)
SEM932C
SEM008A
KBIA2530E
Valve guide hole diameter:
Intake and exhaust : 6.000 - 6.018 mm (0.2362
- 0.2369 in)
SEM932C
EM-72
< SERVICE INFORMATION >
CYLINDER HEAD
VALVE SEAT CONTACT
• After confirming that the dimensions of the valve guides and valves
are within specifications, perform this procedure.
• Apply prussian blue (or white lead) onto the contacting surface of
the valve seat to check the condition of the valve contact on the
surface.
• Check if the contact area band is continuous all around the circum-
ference.
• If not, grind to adjust the valve fit and check again. If the contacting
surface still has NG conditions even after the re-check, replace the
valve seat.
VALVE SEAT REPLACEMENT
When the valve seat is removed, replace it with oversized (0.5 mm, 0.020 in) valve seat.
1. Bore out the old seat until it collapses. Boring should not continue beyond the bottom face of the seat
recess in the cylinder head. Set the machine depth stop to ensure this.
2. Ream the cylinder head recess diameter for service valve seat.
• Be sure to ream in circles concentric to the valve guide center.
• This will enable valve seat to fit correctly.
3. Heat the cylinder head to 110° to 130°C (230° to 266°F) by
soaking it in heated oil.
4. Cool the valve seats well with dry ice. Force fit the valve seat into the cylinder head.
CAUTION:
• Avoid directly touching cold valve seats.
• Cylinder head contains heat. When working, wear protective equipment to avoid getting burned.
5. Finish the seat to the specified dimensions using suitable tool.
Refer to EM-103, "
Standard and Limit".
CAUTION:
When using valve seat cutter, firmly grip the cutter handle
with both hands. Then, press on the contacting surface all
around the circumference to cut in a single drive. Improper
pressure on the cutter or cutting many different times may
result in stage valve seat.
SBIA0322E
Oversize [0.5 mm (0.020 in)] (Service):
Intake : 38.500 - 38.516 mm (1.5157 - 1.5164 in)
Exhaust : 32.700 - 32.716 mm (1.2874 - 1.2880 in)
SEM795A
SEM008A
SEM934C
CYLINDER HEAD
EM-73
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6. Grind to obtain the dimensions indicated as shown.
• Using compound, grind to adjust valve fitting.
7. Check again for normal contact.
VALVE SPRING SQUARENESS
• Set try square along the side of valve spring and rotate the spring.
Measure the maximum clearance between the top face of spring
and try square.
• If measurement is not within specifications, replace the valve
spring.
VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD
• Check the valve spring pressure at the specified spring height.
• If measurement is not within specifications, replace the valve spring.
KBIA2531E
KBIA2544E
Limit : Less than 2.2 mm (0.087 in)
PBIC0080E
Standard:
Intake and exhaust
Free height: 50.58 mm (1.9913 in)
Installation height: 37.0 mm (1.457 in)
Installation pressure: 165.8 - 187.0 N (16.9 -
19.1 kg, 37- 42 lb)
Height during valve open: 28.2 mm (1.110 in)
Load with valve open: 314.8 - 355.0 N (32.1 -
36.2 kg, 71 - 80 lb)
SEM113
EM-88
< SERVICE INFORMATION >
CYLINDER BLOCK
Unit: mm (in)
NOTE:
• The piston is available together with piston pin as an assembly.
• The piston pin (piston pin bore) grade is provided only for the parts installed at the plant. For service parts,
grades can be selected.
• Hone the cylinder to obtain specified clearance between the piston and cylinder bore.
HOW TO SELECT CONNECTING ROD BEARING
When New Connecting Rod and Crankshaft are Used
1. Apply the big end inside diameter grade stamped on the con-
necting rod side face to the row in the “Connecting Rod Bearing
Selection Table”.
2. Apply the pin diameter grade stamped on the crankshaft front
side to the column in the “Connecting Rod Bearing Selection
Table”.
3. Read the symbol at the cross point of the selected row and col-
umn in the “Connecting Rod Bearing Selection Table”.
4. Apply the symbol obtained to the "Connecting Rod Bearing
Grade Table" to select.
When Crankshaft and Connecting Rod are Reused
1. Measure dimensions of the big end inside diameter of the connecting rod and diameter of the crankshaft
pin individually.
2. Apply the measured dimension to the "Connecting Rod Bearing Selection Table".
3. The following steps are the same as in “When New Connecting Rod and Crankshaft are Used”.
Grade number (Mark) 1 2 3
Cylinder bore diameter 98.000-98.010 (3.8583-3.8587) 98.010-98.020 (3.8587-3.8590) 93.020-98.030 (3.8590-3.8594)
Piston diameter 97.980-97.990 (3.8575-3.8579) 97.990-98.000 (3.8579-3.8583) 98.000-98.010 (3.8583-3.8587)
KBIA2536E
PBIC0110E
CYLINDER BLOCK
EM-99
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1. Cylinder bore size is determined by adding piston-to-bore clearance to piston diameter “A”.
2. Install main bearing caps, and tighten them to the specified torque. Otherwise, cylinder bores may be dis-
torted in final assembly.
3. Cut the cylinder bores.
NOTE:
• When any cylinder needs boring, all other cylinders must also be bored.
• Do not cut too much out of cylinder bore at one time. Cut only 0.05 mm (0.0020 in) or so in diameter at a
time.
4. Hone cylinders to obtain the specified piston-to-bore clearance.
5. Measure finished cylinder bore for out-of-round and taper.
NOTE:
Measurement should be done after cylinder bore cools down.
CRANKSHAFT JOURNAL DIAMETER
• Measure diameter of crankshaft journals.
• If measurement is out of standard, measure the main bearing oil clearance. Then use the undersize bearing.
CRANKSHAFT PIN DIAMETER
• Measure diameter of crankshaft pin using suitable tool.
• If measurement is out of standard, measure connecting rod bear-
ing oil clearance. Then use undersize bearing.
OUT-OF-ROUND AND TAPER OF CRANKSHAFT
• Measure dimensions at four different points as shown on each
journal and pin.
• Out-of-roundness is indicated by the difference in dimension
between ″X″ and ″Y″ at ″A″ and ″B″.
• Taper is indicated by the difference in dimension between ″A″ and
″B″ at ″X″ and ″Y″.
• If measured value exceeds the standard, correct or replace crankshaft.
• If corrected, measure the bearing oil clearance of the corrected journal or pin. Then select the main bearing
or connecting rod bearing. Rebored size calculation: D = A +B - C
where,
D: Bored diameter
A: Piston diameter as measured
B: Piston - to - bore clearance (standard value)
C: Honing allowance 0.02 mm (0.0008 in)
Standard : 63.940 - 63.964 mm (2.5173 - 2.5183 in)
Standard : 53.956 - 53.974 mm (2.1243 - 2.1250 in)
PBIC0127E
Limit
Out-of-round (Difference between ″X″ and ″Y″)
: 0.002 mm (0.0001 in)
Taper (Difference between ″A″ and ″B″)
: 0.002 mm (0.0001 in)
PBIC1685E
EM-106
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
Valve Dimensions
Unit: mm (in)
Valve Guide
Unit: mm (in)
Nominal cylinder head height “H” 126.3 (4.97) Items Standard Limit
KBIA2554E
Valve head diameter “D”Intake 37.0 - 37.3 (1.457 - 1.469)
Exhaust 31.2 - 31.5 (1.228 - 1.240)
Valve length “L”Intake 96.21- 96.71 (3.7878 - 3.8075)
Exhaust 93.74 - 94.24 (3.6905 - 3.7102)
Valve stem diameter “d”Intake 5.965 - 5.980 (0.2348 - 0.2354)
Exhaust 5.955 - 5.970 (0.2344 - 0.2350)
Valve seat angle “α”Intake
45°15′ - 45°45′
Exhaust
Valve margin “T”Intake 1.1 (0.043)
Exhaust 1.3 (0.051)
SEM188
Items Standard Oversize [0.2 (0.008)] (service)
KBIA2555E
GI-1
GENERAL INFORMATION
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CONTENTS
GENERAL INFORMATION
SERVICE INFORMATION ............................2
PRECAUTIONS ...................................................2
Description ................................................................2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
2
Precaution for NVIS/IVIS (NISSAN/INFINITI VE-
HICLE IMMOBILIZER SYSTEM - NATS) (If
Equipped) ..................................................................
2
General Precaution ...................................................3
Precaution for Three Way Catalyst ...........................4
Precaution for Fuel (Unleaded Premium Gasoline
Required) ..................................................................
4
Precaution for Multiport Fuel Injection System or
Engine Control System .............................................
5
Precaution for Hoses .................................................5
Precaution for Engine Oils ........................................6
Precaution for Air Conditioning .................................6
HOW TO USE THIS MANUAL ............................7
Description ................................................................7
Terms ........................................................................7
Units ..........................................................................7
Relation between Illustrations and Descriptions .......7
Contents ....................................................................8
Component ................................................................8
How to Follow Trouble Diagnosis ..............................9
How to Read Wiring Diagram ..................................13
Abbreviations ..........................................................20
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ...........................................................
22
How to Check Terminal ...........................................22
How to Perform Efficient Diagnosis for an Electri-
cal Incident ..............................................................
25
Control Units and Electrical Parts ............................32
CONSULT-II CHECKING SYSTEM ..................35
Description ...............................................................35
Function and System Application ............................35
Nickel Metal Hydride Battery Replacement .............36
Checking Equipment ...............................................36
CONSULT-II Start Procedure ..................................36
CONSULT-II Data Link Connector (DLC) Circuit .....38
LIFTING POINT .................................................40
Pantograph Jack ......................................................40
Garage Jack and Safety Stand ................................40
2-Pole Lift ................................................................40
TOW TRUCK TOWING .....................................42
Tow Truck Towing ...................................................42
Vehicle Recovery (Freeing a stuck vehicle) ............43
TIGHTENING TORQUE OF STANDARD
BOLTS ...............................................................
44
Tightening Torque Table .........................................44
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ...............................................
45
Recommended Chemical Product and Sealant .......45
IDENTIFICATION INFORMATION ....................46
Model Variation ........................................................46
Identification Number ...............................................47
Dimensions ..............................................................48
Wheels & Tires ........................................................48
TERMINOLOGY ................................................50
SAE J1930 Terminology List ...................................50