2007 INFINITI M35 valve cover

OIL PUMP
LU-33
[VK45DE]
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LU
Revision: 2007 April2007 M35/M45
OIL PUMP BODY INNER DIAMETER
–Measure the inner diameter of oil pump body with inside
micrometer. (Position 6)
OIL PUMP INNER DIAMETER TO OIL PUMP BODY CLEARANCE
–(Clearance) = (Oil pump body inner diameter) – (Oil pump inner rotor outer diameter)

If the measured/calculated values are out of the standard, replace oil pump assembly.
Regulator Valve Clearance
(Clearance) = D1 (Valve hole diameter) – D2 (Regulator valve outer
diameter of valve)

If the calculated value is out of the standard, replace oil pump
assembly.
CAUTION:

Coat regulator valve with engine oil.

Make sure that it falls smoothly into regulator valve hole by
its own weight.
ASSEMBLY
Note the following, and assemble in the reverse order of disassembly.

Install oil pump inner rotor and oil pump outer rotor with the
punched marks on the oil pump cover side.
PBIC0142E
Standard : 0.045 - 0.091 mm (0.0018 - 0.0036 in)
Standard : 0.040 - 0.097 mm (0.0016 - 0.0038 in)
PBIC0143E
PBIC0144E

PERIODIC MAINTENANCE
MA-9
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Revision: 2007 April2007 M35/M45
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, refer to FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by INFINITI for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.
NOTE:
(1) If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) fluid (A/T, trans-
fer)/oil at every 30,000 miles (48,000 km) or 24 months. Using automatic transmission fluid other than Genuine NISSAN Matic J
ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmis-
sion, which is not covered by the INFINITI new vehicle limited warranty.
(2) Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section.MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x 1,000
(km x 1,000)
Months3.75
(6)
37.50
(12)
611 . 2 5
(18)
915
(24)
1218.75
(30)
1522.5
(36)
1826.25
(42)
2130
(48)
24
Brake lines & cables I IMA-35
Brake pads & rotors I I I IMA-36
Automatic transmission &
transfer fluid & differential
gear oilNOTE (1) I IMA-29,
MA-31
,
MA-32
Steering gear, linkage &
transfer gear, axle & sus-
pension partsIIIIMA-36,
MA-37
Tire rotation NOTE (2)MA-4,
MA-35
Drive shaft boots and pro-
peller shaft (AWD models) IIIIMA-38,
MA-32
Exhaust system I I I IMA-29
In-cabin microfilter R RAT C - 1 3 3
Climate controlled seat filterRSE-172
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x 1,000
(km x 1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
Brake lines & cables I IMA-35
Brake pads & rotors I I I IMA-36
Automatic transmission &
transfer fluid & differential
gear oilNOTE (1) I IMA-29,
MA-31
,
MA-32
Steering gear, linkage &
transfer gear, axle & sus-
pension partsI IIIMA-36,
MA-37
Tire rotation NOTE (2)MA-4,
MA-35
Drive shaft boots and pro-
peller shaft (AWD models)I IIIMA-38,
MA-32
Exhaust system I I I IMA-29
In-cabin microfilter R RAT C - 1 3 3
Climate controlled seat filterRSE-172

ENGINE MAINTENANCE (VQ35DE ENGINE)
MA-19
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Revision: 2007 April2007 M35/M45
Engine oil specification and viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (US qt, lmp qt)
CAUTION:

When filling engine oil, do not pull out oil level gauge.

The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.

Always use oil level gauge to determine the proper amount of engine oil in engine.
8. Warm up the engine and check area around drain plug and oil filter for engine oil leakage.
9. Stop the engine and wait for 10 minutes.
10. Check the engine oil level.
Changing Oil FilterNLS0007N
REMOVAL
WARNING:
Be careful not to get burned when the engine and engine oil may be hot.
1. Remove front engine undercover with power tool.
2. Using oil filter wrench [SST], remove oil filter.
CAUTION:

Oil filter is provided with relief valve. Use genuine NIS-
SAN engine oil filter or equivalent.

When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.

Do not allow engine oil to adhere to drive belts.

Completely wipe off any engine oil that adheres to engine
and vehicle.
Drain and refill With oil filter change 4.7 (5, 4-1/8)
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul)5.4 (5-3/4, 4-3/4)
PBIC0249E
SBIA0454E
SBIA0455E

ENGINE MAINTENANCE (VQ35DE ENGINE)
MA-21
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Revision: 2007 April2007 M35/M45
INSPECTION AFTER REMOVAL
Use the standard type spark plug for normal condition.
The hot type spark plug is suitable when fouling occurs with the standard type spark plug under conditions
such as:

Frequent engine starts

Low ambient temperatures
The cold type spark plug is suitable when spark knock occurs with the standard type spark plug under condi-
tions such as:

Extended highway driving

Frequent high engine revolution
CAUTION:

Do not drop or shock spark plug.

Do not use a wire brush for cleaning.

If plug tip is covered with carbon, spark plug cleaner may
be used.

Checking and adjusting plug gap is not required between
change intervals.
INSTALLATION
Install in the reverse order of removal.
Checking EVAP Vapor LinesNLS0007P
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
Refer to EC-39, "
EVAPORATIVE EMISSION SYSTEM" .
MakeNGK
Standard typePLFR5A-11
Hot typePLFR4A-11
Cold typePLFR6A-11
Gap (Nominal) : 1.1 mm (0.043 in)
Cleaner air pressure:
Less than 588 kPa (6 kg/cm
2 , 85 psi)
Cleaning time:
Less than 20 seconds
SMA773C
SMA806CA
: 24.5 N·m (2.5 kg-m, 18 ft-lb)

MA-26
ENGINE MAINTENANCE (VK45DE ENGINE)
Revision: 2007 April2007 M35/M45
7. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (US qt, Imp qt)
CAUTION:

The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.

Always use oil level gauge to determine the proper amount of engine oil in the engine.
8. Warm up engine and check area around drain plug and oil filter for oil leakage.
9. Stop engine and wait for 15 minutes.
10. Check the engine oil level.
Changing Oil FilterNLS0007W
REMOVAL
WARNING:
Be careful not to get burned when the engine and engine oil may be hot.
1. Remove front engine undercover with power tool.
2. Using the oil filter wrench (SST), remove the oil filter.
CAUTION:

Oil filter is provided with relief valve. Use genuine NIS-
SAN engine oil filter or equivalent.

When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.

Do not allow engine oil to adhere to drive belts.

Completely wipe off any engine oil that adhere to engine
and vehicle.
INSTALLATION
1. Remove foreign materials adhering to oil filter installation surface.
2. Apply new engine oil to the oil seal circumference of the new oil
filter.
Drain and refillWith oil filter change 5.5 (5-3/4, 4-7/8)
without oil filter change 4.9 (5-1/8, 4-1/4)
Dry engine (engine overhaul) 6.7 (7-1/8, 5-7/8)
PBIC0801E
PBIC1525E
SMA010

MA-28
ENGINE MAINTENANCE (VK45DE ENGINE)
Revision: 2007 April2007 M35/M45

Do not use wire brush for cleaning.

If plug tip is covered with carbon, spark plug cleaner may
be used.

Checking and adjusting plug gap is not required between
change intervals.
INSTALLATION
Install in the reverse order of removal.
Checking EVAP Vapor LinesNLS0007Y
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
Refer to EC-741, "
EVAPORATIVE EMISSION SYSTEM" . Cleaner air pressure:
Less than 588 kPa (6 kg/cm
2 , 85 psi)
Cleaning time:
Less than 20 seconds
SMA773C
SMA806CA
Spark plug:
: 24.6 N·m (2.5 kg-m, 18 ft-lb)

PS-20
POWER STEERING GEAR AND LINKAGE
Revision: 2007 April2007 M35/M45
8. Remove steering hydraulic piping bracket from front suspension member. Refer to PS-39, "HYDRAULIC
LINE" .
9. Remove power steering solenoid valve harness connector. Refer to PS-21, "
COMPONENTS" .
10. Remove rack stay (2WD) or front cross bar (AWD). Refer to FSU-8, "
Components" , FSU-26, "Compo-
nents" .
11. Remove mounting bolts and nuts of steering gear assembly, and then remove steering gear assembly
from vehicle.
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to PS-19, "COMPONENTS" .

When installing lower joint to steering gear assembly, follow the procedure listed below.
–Set rack of steering gear in the neutral position.
NOTE:
To get the neutral position of rack, turn gear-sub assembly and measure the distance of inner socket, and
then measure the intermediate position of the distance.
–Align rear cover cap projection (A) with the marking position (B)
of gear housing assembly.
–Install slit part of lower joint (C) aligning with the projection (A) of
rear cover cap (1). Make sure that the slit part of lower joint (C)
is aligned with both the projection (A) of rear cover cap (1) and
the marking position (B) of gear housing assembly.

After installation, bleed air from the steering hydraulic system.
Refer to PS-8, "
Air Bleeding Hydraulic System" .

Perform final tightening of nuts and bolts on each part under
unladen conditions with tires on level ground when removing
steering gear assembly. Check wheel alignment. Refer to FSU-
6, "Wheel Alignment Inspection" , FSU-24, "Wheel Alignment
Inspection" .

Adjust neutral position of steering angle sensor after checking wheel alignment. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
INSPECTION AFTER INSTALLATION
Make sure that steering wheel operates smoothly by turning several times from full left stop to full right stop.
SGIA1175E

POWER STEERING GEAR AND LINKAGE
PS-21
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PS
Revision: 2007 April2007 M35/M45
Disassembly and AssemblyNGS000DD
COMPONENTS
CAUTION:

Disassemble and assemble steering gear assembly by securing the mounting area in a vise using
copper plates.

Clean steering gear assembly with kerosene before disassembling. Be careful to avoid splashing
or applying any kerosene over connector of discharge port or return port.
1. Outer socket 2. Boot clamp 3. Boot
4. Inner socket 5. Boot clamp (stainless wire) 6. End cover assembly
7. Rack oil seal 8. Rack Teflon ring 9. O-ring
10. Rack assembly 11. Gear housing assembly 12. Cylinder tubes
13. O-ring 14. Gear-sub assembly 15. power steering solenoid valve
16. Rear cover cap
Refer to GI-11, "
Components" , and the followings for the symbols in the figure.
: Apply power steering fluid.
: A p p l y G e n u i n e L i q u i d G a s k e t , T h r e e B o n d 1111 B o r e q u i v a l e n t .
: Apply multi-purpose grease.
SGIA1388E