DTC P0461 FUEL LEVEL SENSOR
EC-1171
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Revision: 2007 April2007 M35/M45
DTC P0461 FUEL LEVEL SENSORPFP:25060
Component DescriptionNBS005IU
The fuel level sensor is mounted in the fuel level sensor unit.
The sensor detects a fuel level in the fuel tank and transmits a signal
to the “unified meter and A/C amp.”. The “unified meter and A/C
amp.” sends the fuel level sensor signal to the ECM through CAN
communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
Fuel level sensor unit and fuel pump (1)
Fuel pressure regulator (2)
Fuel tank temperature sensor (3)
On Board Diagnosis LogicNBS005IV
NOTE:
If DTC P0461 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-865, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
If DTC P0461 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-868, "
DTC U1010 CAN COMMUNICATION" .
Driving long distances naturally affect fuel gauge level.
This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has
been driven.
Overall Function CheckNBS005IW
Use this procedure to check the overall function of the fuel level sensor function. During this check, a 1st trip
DTC might not be confirmed.
WARNING:
When performing following procedure, be sure to observe the handling of the fuel. Refer to FL-10,
"FUEL TANK" .
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-II
NOTE:
Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-790, "
FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 10 seconds then turn ON.
PBIB2707E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0461
0461Fuel level sensor circuit
range/performanceThe output signal of the fuel level sensor
does not change within the specified range
even though the vehicle has been driven a
long distance.
Harness or connectors
(The CAN communication line is open or
shorted)
Harness or connectors
(The sensor circuit is open or shorted)
Unified meter and A/C amp.
Fuel level sensor
DTC P0462, P0463 FUEL LEVEL SENSOR CIRCUIT
EC-1173
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Revision: 2007 April2007 M35/M45
DTC P0462, P0463 FUEL LEVEL SENSOR CIRCUITPFP:25060
Component DescriptionNBS005IZ
The fuel level sensor is mounted in the fuel level sensor unit.
The sensor detects a fuel level in the fuel tank and transmits a signal
to the “unified meter and A/C amp.”. The “unified meter and A/C
amp.” sends the fuel level sensor signal to the ECM through CAN
communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
Fuel level sensor unit and fuel pump (1)
Fuel pressure regulator (2)
Fuel tank temperature sensor (3)
On Board Diagnosis LogicNBS005J0
NOTE:
If DTC P0462 or P0463 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis
for DTC U1000, U1001. Refer to EC-865, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
If DTC P0462 or P0463 is displayed with DTC U1010, first perform the trouble diagnosis for DTC
U1010. Refer to EC-868, "
DTC U1010 CAN COMMUNICATION" .
This diagnosis indicates the former, to detect open or short circuit malfunction.
DTC Confirmation ProcedureNBS005J1
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch ON.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1174, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
PBIB2707E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0462
0462Fuel level sensor circuit
low inputAn excessively low voltage from the sensor is
sent to ECM.
Harness or connectors
(The CAN communication line is open or
shorted)
Harness or connectors
(The sensor circuit is open or shorted)
Unified meter and A/C amp.
Fuel level sensor P0463
0463Fuel level sensor circuit
high inputAn excessively high voltage from the sensor is
sent to ECM.
SEF195Y
DTC P0550 PSP SENSOR
EC-1181
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Revision: 2007 April2007 M35/M45
DTC P0550 PSP SENSORPFP:49763
Component DescriptionNBS005JH
Power steering pressure (PSP) sensor (1) is installed to the power
steering high-pressure tube and detects a power steering load.
Illustration shows the view from under the vehicle.
This sensor is a potentiometer which transforms the power steering
load into output voltage, and emits the voltage signal to the ECM.
The ECM controls the electric throttle control actuator and adjusts
the throttle valve opening angle to increase the engine speed and
adjusts the idle speed for the increased load.
CONSULT-II Reference Value in Data Monitor ModeNBS005JI
Specification data are reference values.
On Board Diagnosis LogicNBS005JJ
The MIL will not light up for this diagnosis.
NOTE:
If DTC P0550 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-1193, "
DTC P0643 SENSOR POWER SUPPLY" .
DTC Confirmation ProcedureNBS005JK
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1183, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
PBIB2701E
MONITOR ITEM CONDITION SPECIFICATION
PW/ST SIGNAL
Engine: After warming up, idle
the engineSteering wheel: Not being turned OFF
Steering wheel: Being turned ON
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0550
0550Power steering pressure
sensor circuitAn excessively low or high voltage from the
sensor is sent to ECM.
Harness or connectors
(The sensor circuit is open or shorted)
Power steering pressure sensor
SEF058Y
DTC P0550 PSP SENSOR
EC-1185
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Revision: 2007 April2007 M35/M45
6. CHECK PSP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 12 and PSP sensor terminal 2.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E206, E72
Harness connectors E11, F2
Harness for open or short between power steering pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK PSP SENSOR
Refer to EC-1185, "
Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace PSP sensor.
9. CHECK INTERMITTENT INCIDENT
Refer to EC-857, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionNBS005JN
POWER STEERING PRESSURE SENSOR
1. Reconnect all harness connectors disconnected.
2. Start engine and let it idle.
3. Check voltage between ECM terminal 12 and ground under the
following conditions.
Removal and InstallationNBS005JO
POWER STEERING PRESSURE SENSOR
Refer to PS-39, "HYDRAULIC LINE" . Continuity should exist.
Condition Voltage
Steering wheel: Being turned. 0.5 - 4.5V
Steering wheel: Not being turned. 0.4 - 0.8V
MBIB0126E
EC-1186
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DTC P0603 ECM POWER SUPPLY
Revision: 2007 April2007 M35/M45
DTC P0603 ECM POWER SUPPLYPFP:23710
Component DescriptionNBS005JP
Battery voltage is supplied to the ECM even when the ignition switch
is turned OFF for the ECM memory function of the DTC memory, the
air-fuel ratio feedback compensation value memory, the idle air vol-
ume learning value memory, etc.
On Board Diagnosis LogicNBS005JQ
DTC Confirmation ProcedureNBS005JR
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn
ON.
5. Repeat steps 3 and 4 for four times.
6. If 1st trip DTC is detected, go to EC-1188, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
PBIB1164E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0603
0603ECM power supply circuitECM back-up RAM system does not function
properly.
Harness or connectors
[ECM power supply (back-up) circuit is
open or shorted.]
ECM
SEF058Y
EC-1190
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DTC P0605 ECM
Revision: 2007 April2007 M35/M45
DTC P0605 ECMPFP:23710
Component DescriptionNBS005JU
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The ECM controls the engine.
On Board Diagnosis LogicNBS005JV
This self-diagnosis has one or two trip detection logic.
FAIL-SAFE MODE
ECM enters fail-safe mode when the malfunction A is detected.
DTC Confirmation ProcedureNBS005JW
Perform PROCEDURE FOR MALFUNCTION A first. If the 1st trip DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION B. If there is no malfunction on PROCEDURE FOR MALFUNCTION
B, perform PROCEDURE FOR MALFUNCTION C.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-1191, "
Diagnostic Proce-
dure" .
With GST
Follow the procedure “With CONSULT-II” above.
PBIB1164E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0605
0605Engine control moduleA) ECM calculation function is malfunctioning.
ECM B) ECM EEP-ROM system is malfunctioning.
C) ECM self shut-off function is malfunctioning.
Detected items Engine operation condition in fail-safe mode
Malfunction A
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx.
5 degrees) by the return spring.
ECM deactivates ASCD operation.
SEF058Y
DTC P0643 SENSOR POWER SUPPLY
EC-1197
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Revision: 2007 April2007 M35/M45
3. CHECK SENSOR POWER SUPPLY CIRCUITS
Check harness for short to power and short to ground, between the following terminals.
OK or NG
OK >> GO TO 4.
NG >> Repair short to ground or short to power in harness or connectors.
4. CHECK COMPONENTS
Check the following.
EVAP control system pressure sensor (Refer to EC-1144, "Component Inspection" .)
Refrigerant pressure sensor (Refer to AT C - 9 7 , "COMPONENT INSPECTION" .)
Battery current sensor (Refer to EC-1242, "Component Inspection" .)
Power steering pressure sensor (Refer to EC-1185, "Component Inspection" .)
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.
5. CHECK APP SENSOR
Refer to EC-1341, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-788, "
Accelerator Pedal Released Position Learning" .
3. Perform EC-788, "
Throttle Valve Closed Position Learning" .
4. Perform EC-788, "
Idle Air Volume Learning" .
>>INSPECTION END
7. CHECK INTERMITTENT INCIDENT
Refer to EC-857, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
ECM terminal Sensor terminal Reference Wiring Diagram
90 APP sensor terminal 4EC-1194
48 EVAP control system pressure sensor terminal 3EC-1141
49Refrigerant pressure sensor terminal 1EC-1425Battery current sensor terminal 1EC-1239
68 PSP sensor terminal 1EC-1182
EC-1198
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DTC P0850 PNP SWITCH
Revision: 2007 April2007 M35/M45
DTC P0850 PNP SWITCHPFP:23006
Component DescriptionNBS005K2
When the selector lever position is P or N, park/neutral position (PNP) switch is ON.
ECM detects the position because the continuity of the line (the ON signal) exists.
CONSULT-II Reference Value in Data Monitor ModeNBS005K3
Specification data are reference values.
On Board Diagnosis LogicNBS005K4
DTC Confirmation ProcedureNBS005K5
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II. Then check the “P/N POSI SW” signal under the follow-
ing conditions.
If NG, go to EC-1201, "
Diagnostic Procedure" .
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Start engine and warm it up to normal operating temperature.
5. Maintain the following conditions for at least 50 consecutive sec-
onds.
6. If 1st trip DTC is detected, go to EC-1201, "
Diagnostic Procedure" .
MONITOR ITEM CONDITION SPECIFICATION
P/N POSI SW
Ignition switch: ONSelector lever: P or N ON
Selector lever: Except above OFF
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0850
0850Park/neutral position
switchThe signal of the park/neutral position (PNP)
switch is not changed in the process of engine
starting and driving.
Harness or connectors
[The park/neutral position (PNP) switch
circuit is open or shorted.]
Park/neutral position (PNP) switch
Unified meter and A/C amp.
TCM
Position (Selector lever) Known-good signal
N or P position ON
Except above position OFF
SEF212Y
ENG SPEED 1,300 - 6,375 rpm
COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 3.0 - 31.8 msec
VHCL SPEED SE More than 64 km/h (40 MPH)
Selector lever Suitable position
SEF213Y