TROUBLE DIAGNOSIS FOR SYSTEM
BRC-49
[VDC/TCS/ABS]
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Revision: 2007 April2007 M35/M45
VDC OFF Switch CircuitNFS000R1
INSPECTION PROCEDURE
1. CHECK VDC OFF SWITCH
1. Turn ignition switch OFF and disconnect VDC OFF switch con-
nector M24.
2. Check continuity between VDC OFF switch connector M24 ter-
minal 1 and 2.
OK or NG
OK >> GO TO 2.
NG >> VDC OFF switch is malfunctioning. Replace VDC OFF
switch.
2. CHECK VDC OFF SWITCH HARNESS
1. Disconnect ABS actuator and electric unit (control unit) connec-
tor E30.
2. Check continuity between VDC OFF switch connector M24 and
ABS actuator and electric unit (control unit) connector E30.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace malfunctioning components.
VDC OFF switch Condition Continuity
1, 2VDC OFF switch ON Yes
VDC OFF switch OFF No
SFIA2409E
ABS actuator and electric unit (control unit) VDC OFF switch Continuity
311Yes
Ground No
Ground 2 Yes
SFIA3047E
BRC-50
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
Parking Brake Switch CircuitNFS000R2
INSPECTION PROCEDURE
1. CHECK PARKING BRAKE SWITCH
1. Turn ignition switch OFF and disconnect parking brake switch
connector E110.
2. Check continuity between parking brake switch connector E110
and ground.
OK or NG
OK >> GO TO 2.
NG >> Parking brake switch is malfunctioning. Replace parking
brake switch.
2. CHECK PARKING BRAKE SWITCH HARNESS
1. Disconnect ABS actuator and electric unit (control unit) connec-
tor E30.
2. Check continuity between parking brake switch connector E110
and ABS actuator and electric unit (control unit) connector E30.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace malfunctioning components.
Warning Lamp and Indicator Lamp CircuitNFS000R3
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
OK or NG
OK >> GO TO 2.
NG >> Check items displayed by self-diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
2. CHECK COMBINATION METER
Check the indication and operation of combination meter are normal. Refer to DI-17, "
Self-Diagnosis Mode of
Combination Meter" .
OK or NG
OK >> INSPECTION END
NG >> Combination meter is malfunctioning. Repair or replace combination meter. Refer to DI-5, "
COM-
BINATION METERS" .
Condition Continuity
When the parking brake pedal is operated Yes
When the parking brake pedal is not operated No
SFIA2935E
ABS actuator and electric unit (control unit) Parking brake switch Continuity
361Yes
Ground No
SFIA3048E
TROUBLE DIAGNOSIS FOR SYMPTOMS
BRC-51
[VDC/TCS/ABS]
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Revision: 2007 April2007 M35/M45
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Excessive ABS Function Operation FrequencyNFS000R4
1. CHECK START
Check front and rear brake force distribution using a brake tester. Refer to BR-34, "
SERVICE DATA AND
SPECIFICATIONS (SDS)" .
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Make sure that there is no excessive play in the front and rear axles. Refer to front: FAX-5, "
WHEEL BEAR-
ING INSPECTION" , Rear: RAX-5, "WHEEL BEARING INSPECTION" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning components.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Check the following.
Wheel sensor installation for damage.
Sensor rotor installation for damage.
Wheel sensor connector connection.
Wheel sensor harness inspection.
OK or NG
OK >> GO TO 4.
NG >>
Replace wheel sensor or sensor rotor.
Repair harness.
4. CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp is turned off after the ignition switch is turned ON or when driving.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
Unexpected Pedal ReactionNFS000R5
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke. Refer to BR-6, "
Inspection and Adjustment" .
Is the stroke too big?
YES >>Bleed air from brake tube and hose. Refer to BR-10, "Bleeding Brake System" .
Check brake pedal, brake booster, and master cylinder for mount play, looseness, brake sys-
tem fluid leakage, etc. Refer to brake pedal: BR-7, "
COMPONENTS" , brake booster and mas-
ter cylinder: BR-18, "
COMPONENTS" .
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector to deactivate ABS. Check if braking force is
normal in this condition. Connect connector after inspection.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .
NG >> Check brake system.
BRC-52
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2007 April2007 M35/M45
The Braking Distance Is LongNFS000R6
CAUTION:
The stopping distance on slippery road surfaces might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector to deactivate
ABS. In this condition, check stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .
NG >> Check brake system.
ABS Function Does Not OperateNFS000R7
CAUTION:
ABS does not operate when speed is 10 km/h (6 MPH) or lower.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp turns OFF after ignition switch is turned on or when driving.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
Pedal Vibration or ABS Operation Sound OccursNFS000R8
CAUTION:
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed (just place a foot on it). However, this is normal.
When shifting gears
When driving on slippery road
During cornering at high speed
When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]
When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher]
1. SYMPTOM CHECK 1
Check if there is pedal vibration or operation sound when the engine is started.
Do symptoms occur?
YES >> GO TO 2.
NO >> Perform self -diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
2. SYMPTOM CHECK 2
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Do symptoms occur?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit. If there is,
move it farther away.
NO >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .
TROUBLE DIAGNOSIS FOR SYMPTOMS
BRC-53
[VDC/TCS/ABS]
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Revision: 2007 April2007 M35/M45
Vehicle Jerks During VDC/TCS/ABS ControlNFS000R9
1. SYMPTOM CHECK
Check if the vehicle jerks during VDC/TCS/ABS control.
OK or NG
OK >> Normal.
NG >> GO TO 2.
2. CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnostic of ABS actuator and electric unit (control unit).
Are self-diagnosis results indicated?
YES >> Check corresponding items, make repairs, and perform ABS actuator and electric unit (control
unit) self-diagnosis.
NO >> GO TO 3.
3. CHECK CONNECTOR
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector and check
terminal for deformation, disconnection, looseness, etc.
Securely connect connectors and perform ABS actuator and electric unit (control unit) self-diagnosis.
Are self-diagnosis results indicated?
YES >> If poor contact, damage, open or short circuit of connector terminal is found, repair or replace.
NO >> GO TO 4.
4. CHECK ECM AND TCM SELF-DIAGNOSIS RESULTS
Perform ECM and TCM self-diagnosis.
Are self-diagnosis results indicated?
YES >> Check the corresponding items.
ECM: Refer to EC-90, "TROUBLE DIAGNOSIS" (VQ35DE), EC-792, "TROUBLE DIAGNOSIS"
(VK45DE).
TCM: Refer to AT- 4 4 , "TROUBLE DIAGNOSIS" .
NO >> Replace ABS actuator and electric unit (control unit).
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
BRC-57
[VDC/TCS/ABS]
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Revision: 2007 April2007 M35/M45
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)PFP:47660
Removal and InstallationNFS000RC
COMPONENT
CAUTION:
Be careful of the following.
Before servicing, disconnect the battery cable from negative terminal.
To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam-
aged. To install, use flare nut torque wrench.
Do not apply excessive impact to ABS actuator and electric unit (control unit), such as dropping it.
Do not remove and install actuator by holding harness.
After work is completed, bleed air from brake tube. Refer to BR-10, "Bleeding Brake System" .
After installing harness connector in the ABS actuator and electric unit (control unit), make sure
connector is securely locked.
REMOVAL
1. Remove cowl top cover. Refer to EI-18, "REMOVAL" .
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
4. Remove tire.
5. Remove fender protector (rear): (front LH side). Refer to EI-20, "
REMOVAL" .
6. Remove ABS actuator and electric unit (control unit) bracket mounting nut.
1. ABS actuator and electric unit (con-
trol unit)2. Connector 3. To front RH brake caliper
4. To rear LH brake caliper 5. To rear RH brake caliper 6. To front LH brake caliper
7. From master cylinder primary side 8. From master cylinder secondary side 9. Bushing
10. Bracket A. Left side of dash panel
Refer to GI section GI-11, "
Components" for symbol marks in the figure.
SFIA3018E
BRC-58
[VDC/TCS/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Revision: 2007 April2007 M35/M45
7. Remove ABS actuator and electric unit (control unit) from vehicle.
INSTALLATION
Installation is the reverse order of removal.
CAUTION:
When replacing ABS actuator and electric unit (control unit), make sure to adjust neutral position of
steering angle sensor. Refer to BRC-6, "
Adjustment of Steering Angle Sensor Neutral Position"
CO-2Revision: 2007 April2007 M35/M45
VK45DE
PRECAUTIONS ......................................................... 34
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................. 34
PREPARATION ......................................................... 35
Special Service Tools ............................................. 35
Commercial Service Tools ...................................... 35
OVERHEATING CAUSE ANALYSIS ........................ 36
Troubleshooting Chart ............................................ 36
COOLING SYSTEM .................................................. 38
Cooling Circuit ........................................................ 38
System Chart .......................................................... 39
ENGINE COOLANT .................................................. 40
Inspection ............................................................... 40
LEVEL CHECK .................................................... 40
LEAK CHECK ...................................................... 40
Changing Engine Coolant ....................................... 40
DRAINING ENGINE COOLANT .......................... 40
REFILLING ENGINE COOLANT ......................... 40
FLUSHING COOLING SYSTEM ......................... 42
RADIATOR ................................................................ 43
Components ........................................................... 43
Removal and Installation ........................................ 43
REMOVAL ........................................................... 43
INSTALLATION .................................................... 44
INSPECTION AFTER INSTALLATION ................ 45
Checking Radiator Cap .......................................... 45
Checking Radiator .................................................. 45
RADIATOR (ALUMINUM TYPE) ............................... 47
Components ........................................................... 47
Disassembly and Assembly .................................... 47
PREPARATION ................................................... 47
DISASSEMBLY ................................................... 47
ASSEMBLY ......................................................... 48
INSPECTION ....................................................... 50COOLING FAN .......................................................... 51
Components ............................................................ 51
Removal and Installation ......................................... 51
REMOVAL ............................................................ 51
INSTALLATION .................................................... 51
INSPECTION AFTER INSTALLATION ................ 51
Disassembly and Assembly .................................... 52
DISASSEMBLY .................................................... 52
INSPECTION AFTER DISASSEMBLY ................ 52
ASSEMBLY .......................................................... 52
WATER PUMP ........................................................... 53
Components ............................................................ 53
Removal and Installation ......................................... 53
REMOVAL ............................................................ 53
INSPECTION AFTER REMOVAL ........................ 54
INSTALLATION .................................................... 54
INSPECTION AFTER INSTALLATION ................ 54
THERMOSTAT AND WATER CONTROL VALVE ..... 55
Components ............................................................ 55
Removal and Installation ......................................... 55
REMOVAL ............................................................ 55
INSPECTION AFTER REMOVAL ........................ 56
INSTALLATION .................................................... 56
INSPECTION AFTER INSTALLATION ................ 57
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 58
Standard and Limit .................................................. 58
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 58
RADIATOR ........................................................... 58
THERMOSTAT ..................................................... 58
WATER CONTROL VALVE .................................. 58