LT-1
LIGHTING SYSTEM
K ELECTRICAL
CONTENTS
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LIGHTING SYSTEM
PRECAUTIONS .......................................................... 6
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 6
General Precautions for Service Operations ............ 7
HEADLAMP (FOR USA) - CONVENTIONAL TYPE - ..... 8
Component Parts and Harness Connector Location ..... 8
System Description .................................................. 8
OUTLINE ............................................................... 9
HEADLAMP OPERATION .................................. 10
COMBINATION SWITCH READING FUNCTION .... 11
EXTERIOR LAMP BATTERY SAVER CONTROL .... 11
AUTO LIGHT OPERATION .................................. 11
CAN Communication System Description ............... 11
CAN Communication Unit ....................................... 11
Schematic .............................................................. 12
Wiring Diagram — H/LAMP — ............................... 13
Terminals and Reference Values for BCM ............. 19
Terminals and Reference Values for IPDM E/R ..... 21
How to Perform Trouble Diagnoses ....................... 21
Preliminary Check .................................................. 22
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 22
CONSULT-II Functions (BCM) ............................... 23
CONSULT-II BASIC OPERATION ....................... 23
DATA MONITOR ................................................. 23
ACTIVE TEST ..................................................... 24
CONSULT-II Functions (IPDM E/R) ....................... 25
CONSULT-II BASIC OPERATION ....................... 25
DATA MONITOR ................................................. 25
ACTIVE TEST ..................................................... 25
Headlamp High Beam Does Not Illuminate (Both
Sides) ..................................................................... 26
Headlamp High Beam Does Not Illuminate (One
Side) ....................................................................... 29
High Beam Indicator Lamp Does Not Illuminate .... 30
Headlamp Low Beam Does Not Illuminate (Both
Sides) ..................................................................... 31
Headlamp Low Beam Does Not Illuminate (One
Side) ....................................................................... 34Headlamps Do Not Turn OFF ................................. 36
Aiming Adjustment .................................................. 37
PREPARATION BEFORE ADJUSTING .............. 37
LOW BEAM AND HIGH BEAM ........................... 37
ADJUSTMENT USING AN ADJUSTMENT
SCREEN (LIGHT/DARK BORDERLINE) ............ 38
Bulb Replacement .................................................. 38
HEADLAMP (INNER) HIGH BEAM ..................... 38
HEADLAMP (OUTER) LOW BEAM .................... 39
PARKING LAMP LAMP ....................................... 39
FRONT TURN SIGNAL LAMP ............................ 39
FRONT SIDE MARKER LAMP ........................... 39
Removal and Installation ........................................ 40
REMOVAL ........................................................... 40
INSTALLATION ................................................... 40
Disassembly and Assembly .................................... 41
DISASSEMBLY ................................................... 41
ASSEMBLY ......................................................... 41
HEADLAMP (FOR USA) - XENON TYPE - .............. 42
Component Parts and Harness Connector Location ... 42
System Description ................................................. 42
OUTLINE ............................................................. 43
HEADLAMP OPERATION ................................... 44
COMBINATION SWITCH READING FUNCTION ... 45
EXTERIOR LAMP BATTERY SAVER CONTROL ... 45
AUTO LIGHT OPERATION ................................. 45
XENON HEADLAMP ........................................... 45
CAN Communication System Description .............. 45
CAN Communication Unit ....................................... 45
Schematic ............................................................... 46
Wiring Diagram — H/LAMP — ............................... 47
Terminals and Reference Values for BCM .............. 53
Terminals and Reference Values for IPDM E/R ...... 55
How to Perform Trouble Diagnoses ....................... 55
Preliminary Check .................................................. 56
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 56
CONSULT-II Functions (BCM) ................................ 57
CONSULT-II BASIC OPERATION ....................... 57
DATA MONITOR ................................................. 57
LT-2Revision: 2007 April2007 M35/M45 ACTIVE TEST ..................................................... 58
CONSULT-II Functions (IPDM E/R) ........................ 59
CONSULT-II BASIC OPERATION ....................... 59
DATA MONITOR .................................................. 59
ACTIVE TEST ..................................................... 59
Headlamp High Beam Does Not Illuminate (Both
Sides) ..................................................................... 60
Headlamp High Beam Does Not Illuminate (One
Side) ....................................................................... 63
High Beam Indicator Lamp Does Not Illuminate ..... 64
Headlamp Low Beam Does Not Illuminate (Both
Sides) ..................................................................... 65
Headlamp Low Beam Does Not Illuminate (One
Side) ....................................................................... 68
Headlamps Do Not Turn OFF ................................. 70
General Information for Xenon Headlamp Trouble
Diagnosis ................................................................ 71
Caution: .................................................................. 71
Xenon Headlamp Trouble Diagnosis ...................... 71
Aiming Adjustment .................................................. 72
PREPARATION BEFORE ADJUSTING .............. 72
LOW BEAM AND HIGH BEAM ........................... 72
ADJUSTMENT USING AN ADJUSTMENT
SCREEN (LIGHT/DARK BORDERLINE) ............ 73
Bulb Replacement .................................................. 73
HEADLAMP (INNER) HIGH BEAM ..................... 73
HEADLAMP (OUTER) LOW BEAM .................... 74
PARKING LAMP .................................................. 74
FRONT TURN SIGNAL LAMP ............................ 74
FRONT SIDE MARKER LAMP ............................ 74
Removal and Installation ........................................ 75
REMOVAL ........................................................... 75
INSTALLATION .................................................... 75
Disassembly and Assembly .................................... 76
DISASSEMBLY ................................................... 76
ASSEMBLY ......................................................... 77
HEADLAMP (FOR CANADA) - DAYTIME LIGHT
SYSTEM - .................................................................. 78
Component Parts and Harness Connector Location ... 78
System Description ................................................. 78
OUTLINE ............................................................. 79
HEADLAMP OPERATION ................................... 80
DAYTIME LIGHT OPERATION ........................... 81
COMBINATION SWITCH READING FUNCTION ... 81
AUTO LIGHT OPERATION ................................. 81
CAN Communication System Description .............. 81
CAN Communication Unit ....................................... 81
Schematic ............................................................... 82
Wiring Diagram — DTRL — ................................... 83
Terminals and Reference Values for BCM .............. 89
Terminals and Reference Values for IPDM E/R ...... 91
How to Perform Trouble Diagnosis ......................... 91
Preliminary Check .................................................. 92
INSPECTION FOR POWER SUPPLY AND
GROUND CIRCUIT ............................................. 92
INSPECTION FOR PARKING BRAKE SWITCH
CIRCUIT .............................................................. 93
CONSULT-II Functions (BCM) ................................ 94
CONSULT-II BASIC OPERATION ....................... 94DATA MONITOR .................................................. 94
ACTIVE TEST ...................................................... 95
CONSULT-II Functions (IPDM E/R) ........................ 96
CONSULT-II BASIC OPERATION ....................... 96
DATA MONITOR .................................................. 96
ACTIVE TEST ...................................................... 96
Daytime Light Control Does Not Operate Properly
(Normal Headlamps Operate Properly) .................. 97
Headlamp High Beam Does Not Illuminate (Both
Sides) ....................................................................100
RH High Beam Does Not Illuminate But LH High
Beam Illuminates ..................................................104
LH High Beam Does Not Illuminate But RH High
Beam Illuminates ..................................................106
Headlamp Low Beam Does Not Illuminate (Both
Sides) ....................................................................108
Headlamp Low Beam Does Not Illuminate (One
Side) ...................................................................... 111
Headlamps Do Not Turn OFF ...............................113
General Information for Xenon Headlamp Trouble
Diagnosis ..............................................................114
CAUTION: .............................................................114
Xenon Headlamp Trouble Diagnosis ....................114
Aiming Adjustment ................................................114
Bulb Replacement .................................................114
Removal and Installation .......................................114
Disassembly and Assembly ..................................114
AUTO LIGHT SYSTEM ...........................................115
Component Parts and Harness Connector Location .115
System Description ...............................................115
OUTLINE ...........................................................115
COMBINATION SWITCH READING FUNCTION .116
EXTERIOR LAMP BATTERY SAVER CONTROL .116
DELAY TIMER FUNCTION ................................116
CAN Communication System Description ............116
CAN Communication Unit .....................................116
Major Components and Functions ........................116
Schematic .............................................................117
Wiring Diagram — AUTO/L — ..............................118
Terminals and Reference Values for BCM ............124
Terminals and Reference Values for IPDM E/R ....126
How to Perform Trouble Diagnoses ......................126
Preliminary Check .................................................127
SETTING CHANGE FUNCTIONS .....................127
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ...................................................................127
CONSULT-II Functions (BCM) ..............................128
CONSULT-II BASIC OPERATION .....................128
WORK SUPPORT .............................................128
DATA MONITOR ................................................129
ACTIVE TEST ....................................................130
Symptom Chart .....................................................130
Lighting Switch Inspection ....................................131
Optical Sensor System Inspection ........................131
Removal and Installation for Optical Sensor .........133
REMOVAL ..........................................................133
INSTALLATION ..................................................133
ACTIVE AFS ............................................................134
Component Parts and Harness Connector Location .134
LT-10
HEADLAMP (FOR USA) - CONVENTIONAL TYPE -
Revision: 2007 April2007 M35/M45
HEADLAMP OPERATION
Low Beam Operation
With the lighting switch in 2ND position, the BCM receives input signal requesting the headlamps to illuminate.
This input signal is communicated to the IPDM E/R across the CAN communication lines. The CPU located in
the IPDM E/R controls the headlamp low relay coil, which when energized, directs power
through 15A fuse (No. 76, located in IPDM E/R)
through IPDM E/R terminal 20
to front combination lamp RH terminal 8,
through 15A fuse (No. 86, located in IPDM E/R)
through IPDM E/R terminal 30
to front combination lamp LH terminal 8.
Ground is supplied
to front combination lamp RH terminal 4
to front combination lamp LH terminal 4
through grounds E22 and E43.
With power and ground supplied, low beam headlamps illuminate.
High Beam Operation/Flash-to-Pass Operation
With the lighting switch in 2ND position and placed in HIGH or PASS position, the BCM receives input signal
requesting the headlamp high beams and low beams to illuminate. This input signal is communicated to the
IPDM E/R across the CAN communication lines. The CPU located in the IPDM E/R controls the headlamp
high relay coil and low relay coil, which when energized, directs power
through 15A fuse (No. 76, located in IPDM E/R)
through IPDM E/R terminal 20
to front combination lamp RH terminal 8,
through 15A fuse (No. 86, located in IPDM E/R)
through IPDM E/R terminal 30
to front combination lamp LH terminal 8,
through 10A fuse (No. 72, located in IPDM E/R)
through IPDM E/R terminal 27
to front combination lamp RH terminal 6,
through 10A fuse (No. 74, located in IPDM E/R)
through IPDM E/R terminal 28
to front combination lamp LH terminal 6.
Ground is supplied
to front combination lamp RH terminal 4
to front combination lamp LH terminal 4
to front combination lamp RH terminal 2
to front combination lamp LH terminal 2
through grounds E22 and E43.
With power and ground supplied, the high beam and low beam headlamps illuminate.
The unified meter and A/C amp. that received the high beam request signal by BCM across the CAN commu-
nication makes a high beam indicator lamp turn on in the combination meter.
HEADLAMP (FOR USA) - CONVENTIONAL TYPE -
LT-19
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Terminals and Reference Values for BCMNKS003O4
CAUTION:
Check combination switch system terminal waveform under the loaded condition with lighting
switch, turn signal switch and wiper switch OFF not to be fluctuated by overloaded.
Turn wiper dial position to 4 except when checking waveform or voltage of wiper dial position.
Wiper dial position can be confirmed on CONSULT-II. Refer to LT- 2 3 8 , "
DATA MONITOR" .
Te r m i -
nal No.Wire
colorSignal nameMeasuring condition
Reference value
Ignition
switchOperation or condition
2L/RCombination
switch input 5ONLighting, turn, wiper
switch
(Wiper dial position 4)Lighting switch HI beam
(Operates only HI beam
switch)
Approx. 1.0 V
Lighting switch 2ND
Approx. 2.0 V
OFF Approx. 0 V
3 O/LCombination
switch input 4ONLighting, turn, wiper
switch
(Wiper dial position 4)
Any of several con-
ditions below
Lighting switch 2ND
Lighting switch
PASSING (Operates
only PASSING switch)
Approx. 1.0 V
OFF Approx. 0 V
11 VIgnition switch
(ACC)ACC — Battery voltage
PKIB4957J
PKIB4953J
PKIB4957J
LT-20
HEADLAMP (FOR USA) - CONVENTIONAL TYPE -
Revision: 2007 April2007 M35/M45
34 LCombination
switch output 3ONLighting, turn, wiper
switch
(Wiper dial position 4)
Any of several con-
ditions below
Lighting switch 2ND
Lighting switch HI
beam
(Operates only HI
beam switch)
Approx. 1.2 V
OFF
Approx. 7.0 - 7.5 V
35 SBCombination
switch output 2ONLighting, turn, wiper
switch
(Wiper dial position 4)
Any of several con-
ditions below
Lighting switch 2ND
Lighting switch
PASSING (Operates
only PASSING switch)
Approx. 1.2 V
OFF
Approx. 7.0 - 7.5 V
37 LG
Key switch signal OFFIntelligent Key is inserted into key slot. Battery voltage
Intelligent Key is removed from key slot. Approx. 0 V
38 WIgnition switch
(ON) ON — Battery voltage
39 L CAN − H— — —
40 P CAN − L— — —
42 PBattery power
supplyOFF — Battery voltage
52 B Ground ON — Approx. 0 V
55 WBattery power
supplyOFF — Battery voltage Te r m i -
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colorSignal nameMeasuring condition
Reference value
Ignition
switchOperation or condition
PKIB4958J
PKIB4960J
PKIB4958J
PKIB4960J
HEADLAMP (FOR USA) - CONVENTIONAL TYPE -
LT-23
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3. CHECK GROUND CIRCUIT
Check continuity between BCM harness connector and ground.
OK or NG
OK >> INSPECTION END
NG >> Repair harness or connector.
CONSULT-II Functions (BCM)NKS003O8
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
NOTE:
Cannot change the setting for headlamp.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
DATA MONITOR
Operation Procedure
1. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on the “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. When “ALL SIG-
NALS” is selected, all the items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
BCM connector Terminal
GroundContinuity
M2 52 Yes
SKIB5125E
BCM diagnosis part Diagnosis mode Description
HEADLAMPWORK SUPPORT
Changes the setting for each function.
NOTE
DATA MONITOR Displays BCM input data in real time.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
BCMSELF-DIAG RESULTS BCM performs self-diagnosis of CAN communication.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects items and monitor them.
Monitor item Contents
IGN ON SW “ON/OFF” Displays “IGN position (ON)/OFF, ACC position (OFF)” judged from the ignition switch signal.
ACC ON SW “ON/OFF” Displays “ACC (ON)/OFF, Ignition OFF (OFF)” status judged from ignition switch signal.
KEY ON SW “ON/OFF”Displays “Intelligent Key inserted into key slot (ON)/Intelligent Key removed from key slot
(OFF)” status judged from the key switch signal.
TURN SIGNAL R “ON/OFF” Displays status (turn right: ON/others: OFF) as judged from lighting switch signal.
TURN SIGNAL L “ON/OFF” Displays status (turn left: ON/others: OFF) as judged from lighting switch signal.
HI BEAM SW “ON/OFF”Displays status (high beam switch: ON/others: OFF) of high beam switch judged from lighting
switch signal.
HEADLAMP (FOR USA) - CONVENTIONAL TYPE -
LT-25
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CONSULT-II Functions (IPDM E/R)NKS003O9
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECTION DIAG MODE ” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on the “SELECT MONITOR
ITEM” screen.
3. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. In “ALL SIG-
NALS”, all items are monitored. In “MAIN SIGNALS”, predetermined items are monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording,
touch “STOP”.
All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the display may not be correct.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
2. Touch item to be tested, and check operation.
3. Touch “START”.
4. Touch “STOP” while testing to stop the operation.
Diagnosis Mode Description
SELF-DIAGNOSTIC RESULTS Refer to PG-20, "
SELF-DIAG RESULTS" .
DATA MONITOR The input/output data of IPDM E/R is displayed in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST IPDM E/R sends a drive signal to electronic components to check their operation.
ALL SIGNALS Monitors all items.
MAIN SIGNALS Monitors the predetermined item.
SELECTION FROM MENU Selects items and monitors them.
Item nameCONSULT-II
screen displayDisplay
or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM
MENU
Position lights request TAIL&CLR REQ ON/OFF×× ×Signal status input from BCM
Headlamp low beam request HL LO REQ ON/OFF×× ×Signal status input from BCM
Headlamp high beam request HL HI REQ ON/OFF×× ×Signal status input from BCM
Front fog lights request FR FOG REQ ON/OFF×× ×Signal status input from BCM
Te s t i t e mCONSULT-II
screen displayDescription
Tail lamp relay output TAIL LAMP Allows tail lamp relay to operate by switching operation ON-OFF at your option.
Headlamp relay (HI, LO) output
LAMPSAllows headlamp relay (HI, LO) to operate by switching operation (OFF, HI ON,
LO ON) at your option (Headlamp high beam repeats ON-OFF every 1 second).
Front fog lamp relay output Allows fog lamp relay to operate by switching operation ON-OFF at your option.
HEADLAMP (FOR USA) - CONVENTIONAL TYPE -
LT-31
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2. CHECK COMBINATION METER INPUT SIGNAL
1. Select “METER A/C AMP” on CONSULT-II.
2. Select “DATA MONITOR” on “SELECT DIAG MODE” screen.
Make sure that “HI−BEAM IND” turns ON-OFF linked with oper-
ation of lighting switch.
OK or NG
OK >> Replace combination meter. Refer to DI-27, "Removal
and Installation of Combination Meter" .
NG >> Replace unified meter and A/C amp. Refer to DI-38,
"Removal and Installation of Unified Meter and A/C
Amp." .
Headlamp Low Beam Does Not Illuminate (Both Sides)NKS003OD
1. CHECK COMBINATION SWITCH INPUT SIGNAL
With CONSULT-II
1. Select “BCM” on CONSULT-II. Select “HEAD LAMP” on
“SELECT TEST ITEM” screen.
2. Select “DATA MONITOR” on “SELECT DIAG MODE” screen.
Make sure that “HEAD LAMP SW 1” and “HEAD LAMP SW 2”
turns ON-OFF linked with operation of lighting switch.
Without CONSULT-II
Refer to LT- 2 3 9 , "
Combination Switch Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Check combination switch (lighting switch). Refer to LT- 2 3 9 , "
Combination Switch Inspection" .
2. HEADLAMP ACTIVE TEST
With CONSULT-II
1. Select “IPDM E/R” on CONSULT-II. Select “ACTIVE TEST” on
“SELECT DIAG MODE” screen.
2. Select “LAMPS” on “SELECT TEST ITEM” screen.
3. Touch “LO” screen.
4. Make sure headlamp low beam operation.
Without CONSULT-II
1. Start auto active test. Refer to PG-23, "
Auto Active Test" .
2. Make sure headlamp low beam operation.
OK or NG
OK >> GO TO 3.
NG >> GO TO 4.When lighting switch is in
the HIGH BEAM position: HI−BEAM IND ON
PKID0081E
When lighting switch is 2ND
position: HEAD LAMP SW 1 ON
: HEAD LAMP SW 2 ON
PKIA7586E
Headlamp low beam should operate.
Headlamp low beam should operate.
SKIA5774E