EC-794
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Detailed Flow
1. GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the EC-796, "
DIAGNOSTIC WORKSHEET" .
>> GO TO 2.
2. CHECK DTC*1
1. Check DTC*1 .
2. Perform the following procedure if DTC*
1 is displayed.
–Record DTC*1 and freeze frame data*2 . (Print them out with CONSULT-II or GST.)
–Erase DTC*1 . (Refer to EC-770, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .)
–Study the relationship between the cause detected by DTC*1 and the symptom described by the cus-
tomer. (Symptom Matrix Chart is useful. Refer to EC-801, "
Symptom Matrix Chart" .)
3. Check related service bulletins for information.
Is any symptom described and any DTC detected?
Symptom is described, DTC*1 is displayed>>GO TO 3.
Symptom is described, DTC*
1 is not displayed>>GO TO 4.
Symptom is not described, DTC*
1 is displayed>>GO TO 5.
3. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON).
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-II to the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis
results.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-II to the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis
results.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
TROUBLE DIAGNOSIS
EC-825
[VK45DE]
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Revision: 2007 April2007 M35/M45
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to SC-5, "
SPECIFIC GRAVITY CHECK" . 102 G PNP switch[Ignition switch: ON]
Selector lever: P or NApproximately 0V
[Ignition switch: ON]
Selector lever: Except aboveBATTERY VOLTAGE
(11 - 14V)
104 O Throttle control motor relay[Ignition switch: OFF]BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]0 - 1.0V
106 LGAccelerator pedal position
sensor 1[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released0.4 - 1.1V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed3.7 - 4.8V
107 V/WFuel tank temperature sen-
sor[Engine is running]Approximately 0 - 4.8V
Output voltage varies with fuel
tank temperature.
108 BRICC brake switch (models
witch ICC system)
ASCD brake switch (models
witch ASCD system)[Ignition switch: ON]
Brake pedal: Slightly depressedApproximately 0V
[Ignition switch: ON]
Brake pedal: Fully releasedBATTERY VOLTAGE
(11 - 14V)
109 L Ignition switch[Ignition switch: OFF]0V
[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
111 S BECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]
For a few seconds after turning ignition
switch OFF0 - 1.5V
[Ignition switch: OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
113 GR Fuel pump relay[Ignition switch: ON]
For 1 second after turning ignition switch ON
[Engine is running]0 - 1.5V
[Ignition switch: ON]
More than 1 second after turning ignition
switch ONBATTERY VOLTAGE
(11 - 14V)
11 5
11 6B
BECM ground[Engine is running]
Idle speedBody ground
11 7 G R / LEVAP canister vent control
valve[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
11 9
120R
RPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
121 LPower supply for ECM
(Back-up)[Ignition switch: OFF]BATTERY VOLTAGE
(11 - 14V) TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
EC-830
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
*: The items are the same as those of 1st trip freeze frame data.
DATA MONITOR MODE
Monitored Item
×: Applicable ABSOL TH·P/S [%]
The throttle valve opening angle at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
[msec]
The base fuel schedule at the moment a malfunction is detected is displayed.
INT/A TEMP SE
[°C] or [°F]
The intake air temperature at the moment a malfunction is detected is displayed. Freeze frame data
item*Description
Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
ENG SPEED [rpm]××
Indicates the engine speed computed
from the signal of the crankshaft position
sensor (POS) and camshaft position sen-
sor (PHASE).Accuracy becomes poor if engine speed
drops below the idle rpm.
If the signal is interrupted while the
engine is running, an abnormal value may
be indicated.
MAS A/F SE-B1 [V]××
The signal voltage of the mass air flow
sensor is displayed.When the engine is stopped, a certain
value is indicated.
B/FUEL SCHDL
[msec]×
“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
A/F ALPHA-B1 [%]×
The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.When the engine is stopped, a certain
value is indicated.
This data also includes the data for the
air-fuel ratio learning control. A/F ALPHA-B2 [%]×
COOLAN TEMP/S
[°C] or [°F]××
The engine coolant temperature (deter-
mined by the signal voltage of the engine
coolant temperature sensor) is displayed.
When the engine coolant temperature
sensor is open or short-circuited, ECM
enters fail-safe mode. The engine coolant
temperature determined by the ECM is
displayed.
A/F SEN1 (B1) [V]××
The A/F signal computed from the input
signal of the air fuel ratio (A/F) sensor 1 is
displayed. A/F SEN1 (B2) [V]×
HO2S2 (B1) [V]×
The signal voltage of the heated oxygen
sensor 2 is displayed.
HO2S2 (B2) [V]×
HO2S2 MNTR (B1)
[RICH/LEAN]×
Display of heated oxygen sensor 2 signal:
RICH: means the amount of oxygen after
three way catalyst is relatively small.
LEAN: means the amount of oxygen after
three way catalyst is relatively large.
When the engine is stopped, a certain
value is indicated.
HO2S2 MNTR (B2)
[RICH/LEAN]×
VHCL SPEED SE
[km/h] or [mph]××
The vehicle speed computed from the
vehicle speed signal sent from combina-
tion meter is displayed.
BATTERY VOLT
[V]××
The power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V]××
The accelerator pedal position sensor
signal voltage is displayed.ACCEL SEN 2 signal is converted be
ECM internally. Thus, it differs from ECM
terminal voltage signal. ACCEL SEN 2 [V]×
TROUBLE DIAGNOSIS
EC-837
[VK45DE]
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Revision: 2007 April2007 M35/M45
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)
Description
CONSULT-II has two kinds of triggers and they can be selected by touching “SETTING” in “DATA MONITOR”
mode.
1. “AUTO TRIG” (Automatic trigger):
The malfunction will be identified on the CONSULT-II screen
in real time.
In other words, DTC/1st trip DTC and malfunction item will be
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONI-
TOR” in “DATA MONITOR” screen is changed to “Recording
Data ... xx%” as shown at right, and the data after the mal-
function detection is recorded. Then when the percentage
reached 100%, “REAL-TIME DIAG” screen is displayed. If
“STOP” is touched on the screen during “Recording Data ...
xx%”, “REAL-TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the
recording speed can be changed by “TRIGGER POINT” and
“Recording Speed”. Refer to CONSULT-II OPERATION MAN-
UAL.
2. “MANU TRIG” (Manual trigger):
DTC/1st trip DTC and malfunction item will not be displayed
automatically on CONSULT-II screen even though a malfunc-
tion is detected by ECM.
DATA MONITOR can be performed continuously even though
a malfunction is detected.
PBIB1593E
SEF707X
EC-852
[VK45DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Revision: 2007 April2007 M35/M45
10. DETECT MALFUNCTIONING PART
1. Check the following.
–Ignition coil and its circuit (Refer to EC-1411, "IGNITION SIGNAL" .)
–Fuel injector and its circuit (Refer to EC-1389, "FUEL INJECTOR" .)
–Intake air leakage
–Low compression pressure (Refer to EM-235, "CHECKING COMPRESSION PRESSURE" .)
2. If NG, repair or replace the malfunctioning part.
If OK, replace fuel injector. (It may be caused by leakage from fuel injector or clogging.)
>> GO TO 11.
11 . CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG >> GO TO 12.
12. CHECK A/F SENSOR 1 FUNCTION
Perform all DTC Confirmation Procedure related with A/F sensor 1.
For DTC P0130, P0150, refer to EC-947, "DTC Confirmation Procedure" .
For DTC P0131, P0151, refer to EC-957, "DTC Confirmation Procedure" .
For DTC P0132, P0152, refer to EC-966, "DTC Confirmation Procedure" .
For DTC P0133, P0153, refer to EC-976, "DTC Confirmation Procedure" .
For DTC P2A00, P2A03, refer to EC-1365, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 15.
NG >> GO TO 13.
13. CHECK A/F SENSOR 1 CIRCUIT
Perform Diagnostic Procedure according to corresponding DTC.
>> GO TO 14.
14. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG >> GO TO 15.
15. DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin terminal and connector for damage, and then reconnect it.
>> GO TO 16.
EC-854
[VK45DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Revision: 2007 April2007 M35/M45
20. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”, AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1”, “A/F ALPHA-B2”, and “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and
make sure that the each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG (“B/FUEL SCHDL” is more, “A/F ALPHA-B1”, “A/F ALPHA-B2” are less than the SP value)>>GO TO 21.
21. DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect mass air flow sensor harness connector. Check pin terminal and connector for damage and
then reconnect it again.
>> GO TO 22.
22. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >> 1. Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-915, "DTC
P0102, P0103 MAF SENSOR" .
2. GO TO 29.
NG >> GO TO 23.
23. CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode, and
make sure that the indication is within the SP value.
OK or NG
OK >> GO TO 24.
NG (More than the SP value)>>Replace mass air flow sensor, and
then GO TO 29.
24. REPLACE ECM
1. Replace ECM.
2. Perform initialization of IVIS(NATS) system and registration of all IVIS(NATS) ignition key IDs. Refer to
BL-248, "
ECM Re-Communicating Function" .
3. Perform EC-787, "
VIN Registration" .
4. Perform EC-788, "
Accelerator Pedal Released Position Learning" .
5. Perform EC-788, "
Throttle Valve Closed Position Learning" .
6. Perform EC-788, "
Idle Air Volume Learning" .
>> GO TO 29.
PBIB2370E
DTC U1000, U1001 CAN COMMUNICATION LINE
EC-865
[VK45DE]
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Revision: 2007 April2007 M35/M45
DTC U1000, U1001 CAN COMMUNICATION LINEPFP:23710
DescriptionNBS005B0
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis LogicNBS005B1
*1: This self-diagnosis has the one trip detection logic.
*2: The MIL will not light up for this diagnosis.
DTC Confirmation ProcedureNBS005B2
1. Turn ignition switch ON and wait at least 3 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-867, "
Diagnostic Procedure" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
U1000*
1
1000*1
CAN communication lineWhen ECM is not transmitting or receiving CAN
communication signal of OBD (emission-related
diagnosis) for 2 seconds or more.
Harness or connectors
(CAN communication line is open or
shorted)
U1001*
2
1001*2
When ECM is not transmitting or receiving CAN
communication signal other than OBD (emission-
related diagnosis) for 2 seconds or more.
EC-872
[VK45DE]
DTC P0011, P0021 IVT CONTROL
Revision: 2007 April2007 M35/M45
DTC Confirmation ProcedureNBS005BC
CAUTION:
Always drive at a safe speed.
NOTE:
If DTC P0011 or P0021 is displayed with DTC P0075, P0081, P1140 or P1145, first perform the trou-
ble diagnosis for EC-899, "
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE" or EC-1203, "DTC
P1140, P1145 IVT CONTROL POSITION SENSOR" .
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10V and 16V at
idle.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Maintain the following conditions for at least 10 consecutive sec-
onds.
4. Maintain the following conditions for at least 20 consecutive sec-
onds.
5. If the 1st trip DTC is detected, go to EC-877, "
Diagnostic Procedure" .
With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Maintain the following conditions for at least 10 consecutive sec-
onds.
4. If the 1st trip DTC is detected, go to EC-877, "
Diagnostic Proce-
dure" .
With GST
Follow the procedure “With CONSULT-II” above.
ENG SPEED More than 2,000 rpm (A constant rotation is maintained.)
COOLAN TEMP/S More than 70°C (158°F)
Selector lever 1st or 2nd position
Driving location uphillDriving vehicle uphill
(Increased engine load will help maintain the driving con-
ditions required for this test.)
ENG SPEED Idle
COOLAN TEMP/S More than 70°C (158°F)
Selector lever P or N position
SEF353Z
ENG SPEED 1,700 - 3,175 rpm (A constant rotation is maintained.)
COOLAN TEMP/S 70 - 105°C (158 - 221°F)
Selector lever 1st or 2nd position
Driving location uphillDriving vehicle uphill
(Increased engine load will help maintain the driving con-
ditions required for this test.)
SEF353Z