BASIC SERVICE PROCEDURE
EC-791
[VK45DE]
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Revision: 2007 April2007 M35/M45
Without CONSULT-II
1. Remove fuel pump fuse (1) located in IPDM E/R (2).
2. Start engine.
3. After engine stalls, crank it 2 or 3 times to release all fuel pres-
sure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because Y50 models do not have fuel return system.
Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to EC-790, "
FUEL PRESSURE RELEASE" .
2. Install the inline fuel quick disconnect fitting A between fuel
damper (1) and fuel tube.
3. Connect the fuel pressure gauge B (quick connect adapter
hose) to the inline fuel quick disconnect fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following.
Fuel hoses and fuel tubes for clogging
Fuel filter for clogging
Fuel pump
Fuel pressure regulator for clogging
If OK, replace fuel level sensor unit, fuel filter and fuel pump assembly.
If NG, repair or replace.
PBIB2697E
At idling:
Approximately 350 kPa (3.57 kg/cm2 , 51 psi)
PBIB2720E
TROUBLE DIAGNOSIS
EC-803
[VK45DE]
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Revision: 2007 April2007 M35/M45
Air Air duct
55555 5EM-177
Air cleanerEM-177
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-177
Electric throttle control actuatorEM-179
Air leakage from intake manifold/
Collector/GasketEM-179
Cranking Battery
111111
11SC-4
Generator circuitSC-20
Starter circuit 3SC-8
Signal plate 6EM-252
PNP switch 4AT- 11 3
Engine Cylinder head
55555 55 5EM-235
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-252
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-203
CamshaftEM-215
Intake valve timing controlEM-215
Intake valve
3EM-235
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-183
,
EX-3
Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery
55555 55 5EM-187
,
LU-31
, LU-
30
Oil level (Low)/Filthy oilLU-27
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-851
[VK45DE]
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Revision: 2007 April2007 M35/M45
5. CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil.
NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detected after changing engine oil or changing driving con-
dition.
>>INSPECTION END
6. CHECK FUEL PRESSURE
Check fuel pressure. (Refer to EC-791, "
FUEL PRESSURE CHECK" .)
OK or NG
OK >> GO TO 9.
NG (Fuel pressure is too high)>>Replace fuel pressure regulator, refer to EC-791, "
FUEL PRESSURE
CHECK" . GO TO 8.
NG (Fuel pressure is too low)>>GO TO 7.
7. DETECT MALFUNCTIONING PART
1. Check the following.
–Clogged and bent fuel hose and fuel tube
–Clogged fuel filter
–Fuel pump and its circuit (Refer to EC-1395, "FUEL PUMP" .)
2. If NG, repair or replace the malfunctioning part. (Refer to EC-791, "
FUEL PRESSURE CHECK" .)
If OK, replace fuel pressure regulator.
>> GO TO 8.
8. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG >> GO TO 9.
9. PERFORM POWER BALANCE TEST
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Make sure that the each cylinder produces a momentary engine
speed drop.
OK or NG
OK >> GO TO 12.
NG >> GO TO 10.
PBIB0133E
EC-1030
[VK45DE]
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
Revision: 2007 April2007 M35/M45
4. CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-790, "
FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-791, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.
Fuel pump and circuit (Refer to EC-1395, "FUEL PUMP" .)
Fuel pressure regulator (Refer to EC-791, "FUEL PRESSURE CHECK" .)
Fuel lines
Fuel filter for clogging
>> Repair or replace.
6. CHECK MASS AIR FLOW SENSOR
With CONSULT-II
1. Install all removed parts.
2. Start engine and warm it up to normal operating temperature.
3. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
With GST
1. Install all removed parts.
2. Start engine and warm it up to normal operating temperature.
3. Check mass air flow sensor signal in Service $01 with GST.
OK or NG
OK (With CONSULT-II)>>GO TO 7.
OK (Without CONSULT-II)>>GO TO 8.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-906, "
DTC P0101 MAF SENSOR" . At idling: Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MIS-
FIRE
EC-1065
[VK45DE]
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Revision: 2007 April2007 M35/M45
7. CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-191, "
SPARK PLUG (PLAT-
INUM-TIPPED TYPE)" .
NG >> 1. Repair or clean spark plug.
2. GO TO 8.
8. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded portion.
OK or NG
OK >>INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-191, "
SPARK
PLUG (PLATINUM-TIPPED TYPE)" .
9. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-235, "
CHECKING COMPRESSION PRESSURE" .
OK or NG
OK >> GO TO 10.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
10. CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-790, "
FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-791, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 . DETECT MALFUNCTIONING PART
Check the following.
Fuel pump and circuit (Refer to EC-1395, "FUEL PUMP" .)
Fuel pressure regulator (Refer to EC-791, "FUEL PRESSURE CHECK" .)
Fuel lines
Fuel filter for clogging
>> Repair or replace.
SEF156I
Spark should be generated.
At idling: Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
GI-8
PRECAUTIONS
Revision: 2007 April2007 M35/M45
Wear protective clothing, including impervious gloves where practicable.
Do not put oily rags in pockets.
Avoid contaminating clothes, particularly underpants, with oil.
Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu-
larly.
First aid treatment should be obtained immediately for open cuts and wounds.
Use barrier creams, applying them before each work period, to help the removal of oil from the skin.
Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepa-
rations containing lanolin replace the natural skin oils which have been removed.
Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin.
If skin disorders develop, obtain medical advice without delay.
Where practical, degrease components prior to handling.
Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face
shields; in addition an eye wash facility should be provided.
Precautions for the EnvironmentNAS000BG
In servicing the vehicle, it may be necessary to use, dispose of or recycle hazardous, flammable, or poisonous
materials, such as gasoline, refrigerant gas, solvents, oil, oil filter, air bag modules, seat belt pretensioners,
etc. Disposal, recycling, and transportation of any hazardous materials should be performed in compliance
with applicable federal, state and local laws and regulations.
Precautions for Air Conditioning NAS0009M
Use an approved refrigerant recovery unit any time the air conditioning system must be discharged. Refer to
ATC/MTC section “HFC-134a (R-134a) Service Procedure”, “REFRIGERANT LINES” for specific instructions.
IDX-2
ALPHABETICAL INDEX
Symbols
(VK45DE) .............................................................. GI-6
(VQ35DE) ............................................................. GI-6
A
A/C air flow ...................................................... ATC-37
A/C component layout ..................................... ATC-25
A/C compressor mounting ........... ATC-153, ATC-157,
ATC-158
, ATC-159, ATC-161, ATC-163, ATC-164,
ATC-166
, ATC-167, ATC-168
A/C compressor precaution ............................. ATC-12
A/C compressor special service tool ................ ATC-16
A/C control operation (auto A/C) ...................... ATC-33
A/C diagnostic work flow (auto A/C) .............. ATC-110
A/C evaporator ............................................... ATC-167
A/C HFC134a (R134a) system precaution ........ ATC-6
A/C HFC134a (R134a) system service procedure .......
ATC-150
A/C HFC134a (R134a) system service tools ... ATC-17
A/C HFC134a system service equipment precaution ...
ATC-13
A/C lubricant (R134a) ...................................... ATC-26
A/C lubrication oil ........................................... ATC-173
A/C operational check ...................................... ATC-65
A/C self-diagnoses (auto A/C) ........ ATC-56, ATC-110
A/C service data specification ........................ ATC-173
A/C system description (auto A/C) ................... ATC-29
A/C trouble diagnoses (auto A/C) .................... ATC-40
A/C, A - Wiring diagram ................................... ATC-46
A/T fluid checking ...................... AT-13, AT-53, MA-29
A/T fluid cooler cleaning .................................... AT-14
A/T fluid replacement ............................. AT-12, MA-31
A/T fluid temperature sensor ........................... AT-135
A/T IND - Wiring diagram .................................... DI-56
A/T self-diagnoses ............................... AT-92, AT-103
A/T shift lock system ........................................ AT-229
A/T shift lock system - Wiring diagram ............ AT-230
A/T trouble diagnoses ........................................ AT-44
Accelerator control system ............................... ACC-3
Accelerator pedal position (APP) sensor ........ EC-617,
EC-624
, EC-638, EC-1336, EC-1343, EC-1357
Accelerator pedal released position learning .... EC-86,
EC-788
AF1B1-Wiring diagram ...... EC-237, EC-246, EC-255,
EC-265
, EC-648, EC-950, EC-959, EC-968, EC-978,
EC-1367
AF1B2-Wiring diagram ...... EC-239, EC-248, EC-257,
EC-267
, EC-650, EC-952, EC-961, EC-970, EC-980,
EC-1369
AF1HB1-Wiring diagram .................... EC-171, EC-884
AF1HB2-Wiring diagram .................... EC-173, EC-886
Air bag .............................................................. SRS-3
Air bag precautions ........................................... SRS-3
Air cleaner and air duct(VK45DE) ................... EM-177
Air cleaner and air duct(VQ35DE) .................... EM-19
Air cleaner filter replacement ............................ MA-25
Air cleaner filter replacement(VQ35DE) ........... MA-18
Air cleaner filter(VQ35DE) ................................ EM-20
Air conditioner cut control ................... EC-35, EC-737
Air flow meter - See Mass air flow sensor ....... EC-193,
EC-202
, EC-906, EC-915
Air fuel ratio sensor 1 ......... EC-234, EC-244, EC-253,
EC-262
, EC-646, EC-947, EC-957, EC-966, EC-975,
EC-1365
Air fuel ratio sensor 1 heater ............. EC-170, EC-883
Air mix. door motor ......................... ATC-82, ATC-140
Ambient sensor ............................. ATC-112, ATC-125
Angular tightening application ............................. EM-7
Angular tightening application(VK45DE) ........ EM-165
APPS1 - Wiring diagram ................. EC-619, EC-1338
APPS2 - Wiring diagram ................. EC-626, EC-1345
APPS3 - Wiring diagram ................. EC-640, EC-1359
ASC/BS - Wiring diagram ............... EC-578, EC-1291
ASC/SW - Wiring diagram .............. EC-561, EC-1274
ASCBOF - Wiring diagram .............. EC-658, EC-1378
ASCD .................................................. EC-36, EC-738
ASCD (automatic speed control device) ........... ACS-3
ASCIND - Wiring diagram ............... EC-665, EC-1385
AT indicator lamp ................................................ DI-55
Auto air conditioner - Wiring diagram ............. ATC-46
Auto amp ...................................................... ATC-124
Auto anti-dazzling inside mirror .......... GW-69, GW-70
Automatic amplifier ........... ATC-54, ATC-67, ATC-124
Automatic transmission fluid replacement ........ MA-32
AWD - Wiring diagram ....................................... TF-17
Axle ................................................................... MA-37
B
Back-up lamp ................................................... LT-245
Basic inspection .................................. EC-78, EC-780
Battery ................................................................. SC-4
Battery current sensor ....... EC-524, EC-531, EC-538,
EC-545
, EC-1237, EC-1244, EC-1251, EC-1258
Battery/Starting/Charging System Tester SC-7, SC-11,
SC-25
BCM (Body control module) .............................. BCS-3
Block heater(VK45DE) .................................... EM-252
Block heater(VQ35DE) ................................... EM-124
Blower motor ................................... ATC-88, ATC-131
Blower unit .................................................... ATC-129
Brake fluid level ................................................ MA-35
Brake hydraulic line ........................................... BR-11
Brake inspection ............................................... MA-36
Brake lines and cables inspection .................... MA-35
Brake pedal .......................................................... BR-6
Brake switch ................................... EC-589, EC-1307
BRK/SW - Wiring diagram .............. EC-591, EC-1309
Bulb specifications ........................................... LT-313
Bumper, front ...................................................... EI-11
Bumper, rear ....................................................... EI-14
C
Camshaft inspection(VK45DE) ....................... EM-217
Camshaft inspection(VQ35DE) ......................... EM-87
IDX-4
ALPHABETICAL INDEX
Engine control system diagram ........... EC-30, EC-732
Engine coolant temperature sensor (ECTS) ... EC-214,
EC-226
, EC-926, EC-939
Engine coolant(VK45DE) .................................. CO-40
Engine coolant(VQ35DE) ................................. CO-11
Engine oil filter replacement ............................. MA-26
Engine oil filter replacement(VQ35DE) ............. MA-19
Engine oil precautions .......................................... GI-7
Engine oil replacement(VQ35DE) ..................... MA-18
Engine oil(VK45DE) ........................................... LU-27
Engine oil(VQ35DE) ............................................ LU-7
Engine removal(VK45DE) ............................... EM-247
Engine removal(VQ35DE) .............................. EM-114
Engine room cover ............................................ EM-15
Engine room cover(VK45DE) ......................... EM-173
ETC1 - Wiring diagram .................... EC-605, EC-1323
ETC2 - Wiring diagram .................... EC-600, EC-1318
ETC3 - Wiring diagram .................... EC-611, EC-1330
EVAP canister ...................................... EC-42, EC-744
EVAP canister purge volume control solenoid valve ....
EC-400
, EC-408, EC-1108, EC-1116
EVAP canister vent control valve ...... EC-415, EC-422,
EC-1123
, EC-1130
EVAP control system (small leak) diagnosis .. EC-391,
EC-453
, EC-1100, EC-1160
EVAP control system pressure sensor ........... EC-428,
EC-431
, EC-437, EC-1136, EC-1139, EC-1145
EVAP control system purge flow monitoring diagnosis
EC-386
, EC-1095
EVAP vapor lines inspection ................. MA-21, MA-28
Evaporative emission (EVAP) system . EC-39, EC-741
Evaporator ..................................................... ATC-167
Exhaust manifold(VK45DE) ............................ EM-183
Exhaust system ................................................... EX-3
Exhaust system inspection ..................... EX-3, MA-29
Expansion valve ............................................. ATC-168
F
F/FOG - Wiring diagram ................................... LT-198
F/PUMP - Wiring diagram ................ EC-676, EC-1396
Final drive pre-inspection .................. FFD-16, RFD-19
Final drive removal and installation .. FFD-13, RFD-16
Floor trim ............................................................. EI-50
Flow charts ......................................................... GI-28
Fluid temperature sensor (A/T) ........................ AT-135
Fluorescent leak detector .............................. ATC-169
FPCM - Wiring diagram ................... EC-512, EC-1227
Freeze frame data ............................... EC-60, EC-762
Front brake solenoid valve ................. AT-151, AT-153
Front bumper ...................................................... EI-11
Front combination lamp removal and installation LT-75
Front door ............................. BL-188, BL-194, GW-61
Front passenger air bag .................................. SRS-46
Front seat belt .................................................... SB-29
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-51
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram ....................................... AT-136
FTTS - Wiring diagram .... EC-333, EC-338, EC-1045,
EC-1050
Fuel cut control (at no load high engine speed) EC-34,
EC-736
Fuel filter replacement ......................................... FL-4
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) ......... EC-309, EC-320,
EC-1022
, EC-1033
Fuel injection system (Bank 2) ......... EC-309, EC-320,
EC-1022
, EC-1033
Fuel injector ................................................... EC-1389
Fuel injector and fuel tube(VK45DE) .............. EM-193
Fuel injector and fuel tube(VQ35DE) ................ EM-47
Fuel level sensor EC-462, EC-464, EC-466, EC-1169,
EC-1171
, EC-1173
Fuel line inspection .................................. FL-3, MA-25
Fuel line inspection(VQ35DE) .......................... MA-18
Fuel pressure check ........................... EC-88, EC-790
Fuel pressure release ......................... EC-88, EC-790
Fuel pump ....................................... EC-675, EC-1395
Fuel pump and gauge .......................................... FL-4
Fuel pump control module .............. EC-510, EC-1225
Fuel pump dropping resistor ........... EC-510, EC-1225
Fuel system ......................................................... FL-3
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor .......... EC-331, EC-337,
EC-1043
, EC-1049
Fuel tank vacuum relief valve ............. EC-42, EC-744
FUELB1 - Wiring diagram EC-311, EC-322, EC-1024,
EC-1035
FUELB2 - Wiring diagram EC-313, EC-324, EC-1026,
EC-1037
Fuse .................................................................. PG-17
Fuse and fusible link box ................................ PG-115
Fusible link ........................................................ PG-17
G
Gauges ................................................................. DI-5
Generator - See Alternator ................................ SC-20
Glass ........................ GW-11, GW-59, GW-61, GW-65
Grille - See Exterior ............................................ EI-16
Ground distribution ........................................... PG-45
H
H/LAMP - Wiring diagram ....................... LT-13
, LT-47
Harness connector .......................................... PG-104
Harness layout .................................................. PG-62
Hazard warning lamp ....................................... LT-212
Headlamp removal and installation .................... LT-75
Headlining - See Roof trim .................................. EI-52
Heated oxygen sensor 2 (bank 1) .... EC-274, EC-285,
EC-298
, EC-987, EC-998, EC-1011
Heated oxygen sensor 2 (bank 2) .... EC-274, EC-285,
EC-298
, EC-987, EC-998, EC-1011
Heated oxygen sensor 2 heater (bank 1) ....... EC-177,
EC-890
Heated oxygen sensor 2 heater (bank 2) ....... EC-177,