2007 INFINITI M35 check engine

REFRIGERANT LINES
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Revision: 2007 April2007 M35/M45
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:

Replace O-rings of high-pressure flexible hose with new ones, and then apply compressor oil to it
when installing it.

Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.

Insert piping securely until a click is heard.

After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.

When recharging refrigerant, check for leaks.
Removal and Installation of High-pressure Pipe 1 (Engine Compartment)NJS000HR
REMOVAL
1. Remove low-pressure flexible hose. Refer to ATC-157, "Removal and Installation of Low-pressure Flexi-
ble Hose and Pipe" .
2. Remove mounting bolt from high-pressure flexible hose bracket.
3. Remove high-pressure pipe 1 from vehicle clips.
4. Disconnect one-touch joints of high-pressure pipe 1.
a. Set a disconnector (SST: 9253089908) on A/C piping.
RJIA4165E
High-pressure flexible hose bracket mounting bolt
: 4.2 N·m (0.43 kg-m, 37 in-lb)
RJIA4163E
RJIA4167E

ATC-164
REFRIGERANT LINES
Revision: 2007 April2007 M35/M45
INSTALLATION
Install liquid tank, and then install liquid tank bracket on condenser.
CAUTION:

Make sure liquid tank bracket is securely installed at protru-
sion of condenser. (Make sure liquid tank bracket does not
move to a position below center of liquid tank.)

Replace O-rings of liquid tank pipe (inside pipe and outside
pipe) with new ones, and then apply compressor oil to it
when installing it.

When recharging refrigerant, check for leaks.
Removal and Installation of CondenserNJS000HU
REMOVAL
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove engine cover. Refer to EM-15, "
ENGINE ROOM COVER" (VQ35DE) or EM-173, "ENGINE
ROOM COVER" (VK45DE).
3. Remove air cleaner case, air hose and air duct. Refer to EM-19, "
AIR CLEANER AND AIR DUCT"
(VQ35DE) or EM-177, "AIR CLEANER AND AIR DUCT" (VK45DE).
4. Remove front grille. Refer to EI-16, "
FRONT GRILLE" .
5. Remove radiator fan shroud with cooling fan (VK45DE). Refer to CO-51, "
COOLING FAN" .
6. Remove mounting clips and bolts, and then remove bracket.
7. Remove radiator upper mount, move radiator and condenser to
the engine side.
8. Remove mounting bolt from high-pressure flexible hose bracket.
9. Remove high-pressure pipe1 from vehicle clip.
10. Disconnect high-pressure flexible hose from condenser.
a. Set a disconnector (SST: 9253089912) on A/C piping.
b. Slide a disconnector backward until it clicks.
c. Slide A/C piping backward and disconnect it.
CAUTION:
Cap or wrap the joint of condenser and high-pressure flexi-
ble hose with suitable material such as vinyl tape to avoid
the entry of air.
RJIA1441E
RJIA4173E
RJIA4174E
RJIA4164E

REFRIGERANT LINES
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Revision: 2007 April2007 M35/M45
Checking for Refrigerant LeaksNJS000HY
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electrical leak detector or fluorescent dye leak
detector (SST: J-42220).
If dye is observed, confirm the leak with an electrical leak detector. It is possible a prior leak was repaired and
not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electrical leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electrical leak detector probe slower and closer to the suspected leak area will improve the
chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorNJS000HZ
1. Check A/C system for leaks using the UV lamp and safety goggles (SST: J-42220) in a low sunlight area
(area without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a
bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (SST: J-43872) to prevent future
misdiagnosis.
4. Perform a system performance check and verify the leak repair with an approved electrical leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionNJS000I0
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (SST: J-41459).
3. Connect the injector tool to the A/C low-pressure side service valve.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye injector tool (SST: J-41459) (refer to the manufacture’s
operating instructions).
6. With the engine still running, disconnect the injector tool from the service valve.
CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.

REFRIGERANT LINES
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Revision: 2007 April2007 M35/M45
CHECKING PROCEDURE
To prevent inaccurate or false readings, make sure there is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Stop the engine.
2. Connect a suitable A/C manifold gauge set (SST: J-39183) to the A/C service valves.
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.52 kg/cm
2 , 50 psi) above 16°C (61°F). If less
than specification, recover/evacuate and recharge the system with the specified amount of refrigerant.
NOTE:
At temperatures below 16°C (61°F), leaks may not be detected since the system may not reach 345 kPa
(3.52 kg/cm
2 , 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet h) to the
low-pressure side [evaporator drain hose i to shaft seal m(VQ35DE) or n(VK45DE)]. Refer to ATC-152,
"Components" . Perform a leak check for the following areas carefully. Clean the component to be
checked and move the leak detected probe completely around the connection/component.
Compressor
Check the fitting of high- and low-pressure flexible hoses, relief valve and shaft seal.
Condenser
Check the fitting of high-pressure flexible hose and pipe.
Liquid tank
Check the fitting of refrigerant pressure sensor.
Service valves
Check all around the service valves. Ensure service valve caps are secured on the service valves (to pre-
vent leaks).
NOTE:
After removing A/C manifold gauge set from service valves, wipe any residue from valves to prevent any
false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in the
cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer’s recommended
procedure for actual wait time) before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use caution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected
leak, then repeat check as outlined above.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components.
If no leaks are found, perform steps 7 - 10.
7. Start the engine.
8. Set the A/C control as follows;
a. A/C switch: ON
b. MODE door position: VENT (Ventilation)
c. Intake door position: Recirculation
d. Temperature setting: Max. cold
e. Fan speed: High
9. Run engine at 1,500 rpm for at least 2 minutes.
10. Stop the engine and perform leak check again following steps 4
through 6 above.
Refrigerant leaks should be checked immediately after stopping
the engine. Begin with the leak detector at the compressor. The
pressure on the high-pressure side will gradually drop after
refrigerant circulation stops and pressure on the low-pressure
side will gradually rise, as shown in the graph. Some leaks are
more easily detected when pressure is high.
SHA839E

DIAGNOSIS SYSTEM
AV-87
[WITHOUT MOBILE ENTERTAINMENT SYSTEM]
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Revision: 2007 April2007 M35/M45
On Board Diagnosis Item

*1: With navigation system

*2: With rear view monitor
STARTING PROCEDURE
1. Start the engine.
2. Turn the audio system OFF.
3. While pushing the “SETTING” button, turn the volume control
dial clockwise or counterclockwise for 40 clicks or more. (When
the self-diagnosis mode is started, a short beep will be heard.)

Shifting from current screen to previous screen is performed
by pushing “BACK” button.
Mode Description
Self Diagnosis

AV (NAVI) control unit diagnosis and connection diagnosis between
AV (NAVI) control unit and each unit

The DVD-ROM drive diagnosis of NAVI control unit and the connec-
tion diagnosis between NAVI control unit and GPS antenna can be
performed
(DVD-ROM drive will not be diagnosed when no map DVD-ROM is in
it.)
Confirmation/
AdjustmentDisplay DiagnosisThe tint can be confirmed by the color spectrum bar display. The shad-
ing of color can be confirmed by the gradation bar display.
Vehicle SignalsDiagnosis of signals can be performed for vehicle speed, parking brake,
lights, ignition switch, and reverse.
Speaker Test The connection of a speaker can be confirmed by test tone.
Climate Control Start auto air conditioner system self-diagnosis.
Navigation
*1
Steering Angle
AdjustmentWhen there is a difference between the actual turning angle and the
vehicle mark turning angle, it can be adjusted.
Speed CalibrationWhen there is a difference between the current location mark and the
actual location, it can be adjusted.
Error HistoryThe system malfunction and the frequency when occurred in the past
are displayed. When the malfunctioning item is selected, the time and
place that the selected malfunction last occurred are displayed.
Synchronizer FES clock -
Vehicle CAN Diagnosis The transmitting/receiving of CAN communication can be monitored.
AV COMM DiagnosisThe communication condition of each unit of Multi AV system can be
monitored.
Handsfree PhoneThe received volume adjustment of hands-free phone, microphone
speaker check, and erase memory can be performed.
Camera Cont.
*2The signal connected to camera control unit can be checked and the
guiding line position that overlaps rear view camera image can be
adjusted.
Bluetooth The passkey and the name of device can be checked and changed
Delete Unit Connection Log Erase the connection history of unit and error history
SKIB3655E

DIAGNOSIS SYSTEM
AV-227
[WITH MOBILE ENTERTAINMENT SYSTEM]
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Revision: 2007 April2007 M35/M45
On Board Diagnosis Item
*: With navigation system
STARTING PROCEDURE
1. Start the engine.
2. Turn the audio system OFF.
3. While pushing the “SETTING” button, turn the volume control
dial clockwise or counterclockwise for 40 clicks or more. (When
the self-diagnosis mode is started, a short beep will be heard.)

Shifting from current screen to previous screen is performed
by pushing “BACK” button.
Mode Description
Self Diagnosis

AV (NAVI) control unit diagnosis and connection diagnosis between
AV (NAVI) control unit and each unit

The DVD-ROM drive diagnosis of NAVI control unit and the connec-
tion diagnosis between NAVI control unit and GPS antenna can be
performed
(DVD-ROM drive will not be diagnosed when no map DVD-ROM is in
it.)
Confirmation/
AdjustmentDisplay DiagnosisThe tint can be confirmed by the color spectrum bar display. The shad-
ing of color can be confirmed by the gradation bar display.
Vehicle SignalsDiagnosis of signals can be performed for vehicle speed, parking brake,
lights, ignition switch, and reverse.
Speaker Test The connection of a speaker can be confirmed by test tone.
Climate Control Start auto air conditioner system self-diagnosis.
Navigation
*
Steering Angle
AdjustmentWhen there is a difference between the actual turning angle and the
vehicle mark turning angle, it can be adjusted.
Speed CalibrationWhen there is a difference between the current location mark and the
actual location, it can be adjusted.
Error HistoryThe system malfunction and the frequency when occurred in the past
are displayed. When the malfunctioning item is selected, the time and
place that the selected malfunction last occurred are displayed.
Synchronizer FES clock –
Vehicle CAN Diagnosis The transmitting/receiving of CAN communication can be monitored.
AV COMM DiagnosisThe communication condition of each unit of Multi AV system can be
monitored.
Handsfree PhoneThe received volume adjustment of hands-free phone, microphone
speaker check, and erase memory can be performed.
Rear DisplayTilt angle adjustment range and automatic retraction ON/OFF when
ignition switch is turned OFF can be selected
Camera Cont.The signal connected to camera control unit can be checked and the
guiding line position that overlaps rear view camera image can be
adjusted.
Bluetooth The passkey and the name of device can be checked and changed
Delete Unit Connection Log Erase the connection history of unit and error history
SKIB3655E

BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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SECTION BL
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B
BL
Revision: 2007 April2007 M35/M45
BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS .......................................................... 6
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 6
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 6
OPERATION PROCEDURE ................................. 6
Precautions for Work ................................................ 7
PREPARATION ........................................................... 8
Special Service Tools ............................................... 8
Commercial Service Tools ........................................ 8
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 9
Work Flow ................................................................ 9
CUSTOMER INTERVIEW ..................................... 9
DUPLICATE THE NOISE AND TEST DRIVE ..... 10
CHECK RELATED SERVICE BULLETINS ......... 10
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE .................................................... 10
REPAIR THE CAUSE ......................................... 10
CONFIRM THE REPAIR ...................................... 11
Generic Squeak and Rattle Troubleshooting .......... 11
INSTRUMENT PANEL ......................................... 11
CENTER CONSOLE ............................................ 11
DOORS ................................................................ 11
TRUNK ................................................................ 12
SUNROOF/HEADLINING ................................... 12
SEATS ................................................................. 12
UNDERHOOD ..................................................... 12
Diagnostic Worksheet ............................................ 13
HOOD ....................................................................... 15
Fitting Adjustment .................................................. 15
Removal and Installation of Hood Assembly .......... 17
REMOVAL ........................................................... 17
INSTALLETION ................................................... 18
Removal and Installation of Hood Lock Control ..... 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 19
Hood Lock Control Inspection ................................ 20RADIATOR CORE SUPPORT .................................. 21
Removal and Installation ........................................ 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 22
FRONT FENDER ...................................................... 23
Removal and Installation ........................................ 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 23
POWER DOOR LOCK SYSTEM .............................. 24
Component Parts and Harness Connector Location ... 24
System Description ................................................. 25
DOOR LOCK ACTUATOR OPERATION ............. 26
FUEL LID OPERATION ....................................... 26
OUTLINE ............................................................. 26
CAN Communication System Description .............. 26
CAN Communication Unit ....................................... 26
Schematic ............................................................... 27
Wiring Diagram —D/LOCK— ................................. 28
Terminals and Reference Value of BCM ................. 31
Work Flow ............................................................... 31
CONSULT-II Function (BCM) ................................. 32
CONSULT-II START PROCEDURE .................... 32
CONSULT-II APPLICATION ITEMS .................... 32
Trouble Diagnosis Chart by Symptom .................... 33
Power Supply and Ground Circuit Check of BCM ... 34
Check Door Lock and Unlock Switch ..................... 35
Check Door Lock Actuator/Driver Side ................... 37
Check Door Lock Actuator/Passenger Side ........... 38
Check Door Lock Actuator/Rear LH ....................... 39
Check Door Lock Actuator/Rear RH ....................... 39
Check Fuel Lid Opener Actuator ............................ 40
Door Key Cylinder Switch Check ............................ 41
INTELLIGENT KEY SYSTEM ................................... 43
Component Parts and Harness Connector Location ... 43
System Description ................................................. 47
DOOR LOCK/UNLOCK/TRUNK OPEN FUNC-
TION .................................................................... 47
REMOTE KEYLESS ENTRY FUNCTIONS ......... 51
ENGINE START FUNCTION ............................... 53
WARNING FUNCTION ........................................ 54

BL-2Revision: 2007 April2007 M35/M45 CHANGE SETTINGS FUNCTION ....................... 59
INTELLIGENT KEY REGISTRATION .................. 59
STEERING LOCK UNIT REGISTRATION .......... 59
CAN Communication System Description .............. 59
CAN Communication Unit ....................................... 59
Schematic ............................................................... 60
Wiring Diagram — I/KEY— .................................... 62
Terminals and Reference Value for Intelligent Key
Unit ......................................................................... 73
Terminals and Reference Value for BCM ................ 76
Terminals and Reference Value for IPDM E/R ........ 76
Trouble Diagnosis Procedure ................................. 77
WORK FLOW ...................................................... 77
CONSULT-II Functions (INTELLIGENT KEY) ........ 79
CONSULT-II Inspection Procedure ......................... 79
BASIC OPERATION ............................................ 79
CONSULT-II Application Items ............................... 79
SELF-DIAGNOSTIC RESULTS ........................... 79
DATA MONITOR .................................................. 80
WORK SUPPORT ............................................... 81
ACTIVE TEST ..................................................... 83
Trouble Diagnosis Symptom Chart ......................... 84
ALL FUNCTIONS OF INTELLIGENT KEY SYS-
TEM DOES NOT OPERATE ............................... 84
DOOR LOCK/UNLOCK FUNCTION MALFUNC-
TION .................................................................... 84
REMOTE KEYLESS ENTRY FUNCTION MAL-
FUNCTION .......................................................... 85
TRUNK OPEN FUNCTION MALFUNCTION ...... 86
HAZARD AND BUZZER REMINDER FUNC-
TION MALFUNCTION ......................................... 87
HAZARD AND HORN REMINDER FUNCTION
MALFUNCTION ................................................... 87
POWER WINDOW DOWN FUNCTION MAL-
FUNCTION .......................................................... 88
WARNING FUNCTION MALFUNCTION ............. 88
Check CAN Communication System ...................... 90
Check Power Supply and Ground Circuit ............... 91
Check Key Slot ....................................................... 92
Check Door Switch ................................................. 94
Check Trunk Room Lamp Switch ........................... 97
Check Door Request Switch ................................... 99
Check Trunk Opener Request Switch ..................101
Check Unlock Sensor ...........................................103
Check Intelligent Key Warning Buzzer .................105
Check Outside Key Antenna (Driver Side and Pas-
senger Side) .........................................................106
Check Outside Key Antenna (Trunk Room) .........108
Check Inside Key Antenna ...................................110
Check Park Position Switch ..................................113
Check Ignition Switch Position .............................115
Check Remote Keyless Entry Receiver ................115
Check Trunk Lid Opener Cancel Switch ...............119
Check Key Slot Illumination ..................................121
Check Horn Function ............................................122
Check Combination Meter Display Function .........122
Check Warning Chime Function ...........................123
Removal and Installation of Intelligent Key Unit ...123
REMOVAL .........................................................123INSTALLATION ..................................................123
Intelligent Key Battery Replacement .....................124
DISASSEMBLY AND ASSEMBLY OF INTELLI-
GENT KEY .........................................................124
INTELLIGENT KEY BATTERY INSPECTION ...124
INTELLIGENT KEY SYSTEM/ENGINE START
FUNCTION ..............................................................125
Component Parts and Harness Connector Location .125
System Description ...............................................126
PRECAUTIONS FOR INTELLIGENT KEY SYS-
TEM ...................................................................127
Operation Description ...........................................127
SYSTEM DIAGRAM ..........................................127
OPERATION WHEN INTELLIGENT KEY IS
CARRIED ...........................................................127
OPERATION WHEN KEY SLOT IS USED ........128
PUSH-BUTTON IGNITION SWITCH OPERA-
TION PROCEDURE ..........................................128
CAN Communication System Description ............129
CAN Communication Unit .....................................129
Schematic .............................................................130
Wiring Diagram — ENG/ST — ..............................132
Terminals and Reference Value for Intelligent Key
Unit ........................................................................141
Terminals and Reference Value for Steering Lock
Unit ........................................................................145
Terminals and Reference Value for BCM ..............145
Terminals and Reference Value for IPDM E/R ......146
Terminals and Reference Value for PDU ..............147
Work Flow .............................................................148
CONSULT-II Functions (INTELLIGENT KEY) .......150
CONSULT-II Inspection Procedure .......................150
BASIC OPERATION ..........................................150
CONSULT-II Application Items ..............................150
SELF-DIAGNOSTIC RESULTS .........................150
DATA MONITOR ................................................151
WORK SUPPORT .............................................152
ACTIVE TEST ....................................................153
DTC B2013 STRG COMM 1 .................................155
DIAGNOSIS DESCRIPTION .............................155
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT ..................................155
SELF-DIAGNOSTIC LOGIC ..............................155
DIAGNOSTIC PROCEDURE .............................155
DTC B2551 STEERING LOCK UNIT ....................157
DIAGNOSIS DESCRIPTION .............................157
TERMINALS AND REFERENCE VALUE ..........157
SELF-DIAGNOSTIC LOGIC ..............................158
DIAGNOSTIC PROCEDURE .............................158
DTC B2552 INTELLIGENT KEY ...........................161
DIAGNOSIS DESCRIPTION .............................161
DTC B2553 IGN POWER CIRCUIT ......................161
DIAGNOSIS DESCRIPTION .............................161
TERMINAL AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT ..................................161
CONSULT-II DATA MONITOR STANDARD
VALUE ...............................................................161
SELF-DIAGNOSTIC LOGIC ..............................162
DIAGNOSTIC PROCEDURE .............................162