TROUBLE DIAGNOSIS
EC-813
[VK45DE]
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Revision: 2007 April2007 M35/M45
: Vehicle front
1. Fuel level sensor unit and fuel pump
harness connector2. Fuel level sensor unit and fuel pump 3. Fuel pressure regulator
4. Fuel tank temperature sensor 5. FPCM 6. Dropping resistor
PBIB2681E
TROUBLE DIAGNOSIS
EC-821
[VK45DE]
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Revision: 2007 April2007 M35/M4538 G/BFuel pump control module
(FPCM) check[When cranking engine]Approximately 0V
[Engine is running]Warm-up condition
Idle speed4 - 6V
39 B/RFuel pump control module
(FPCM)[When cranking engine]0 - 0.5V
[Engine is running]
Warm-up condition
Idle speed8 - 12V
45 VEVAP canister purge vol-
ume control solenoid valve[Engine is running]
Idle speed
Accelerator pedal: Not depressed even
slightly, after engine startingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Engine speed: About 2,000 rpm (More than
100 seconds after starting engine)BATTERY VOLTAGE
(11 - 14V)
46
60
61
62
65
79
80
81L/O
V/W
P
Y/R
BR/R
GR/R
GR/B
G/RIgnition signal No. 7
Ignition signal No. 5
Ignition signal No. 3
Ignition signal No. 1
Ignition signal No. 8
Ignition signal No. 6
Ignition signal No. 4
Ignition signal No. 2[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle0 - 0.2V
[Engine is running]
Warm-up condition
Engine speed: 2,000 rpm0.1 - 0.4V
47 GSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V
48 BRSensor power supply
(EVAP control system pres-
sure sensor)[Ignition switch: ON]Approximately 5V
49 B/YSensor power supply
(Refrigerant pressure sen-
sor, Battery current sensor)[Ignition switch: ON]Approximately 5V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
SEC990C
SEC991C
PBIB0044E
PBIB0045E
TROUBLE DIAGNOSIS
EC-825
[VK45DE]
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Revision: 2007 April2007 M35/M45
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to SC-5, "
SPECIFIC GRAVITY CHECK" . 102 G PNP switch[Ignition switch: ON]
Selector lever: P or NApproximately 0V
[Ignition switch: ON]
Selector lever: Except aboveBATTERY VOLTAGE
(11 - 14V)
104 O Throttle control motor relay[Ignition switch: OFF]BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]0 - 1.0V
106 LGAccelerator pedal position
sensor 1[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released0.4 - 1.1V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed3.7 - 4.8V
107 V/WFuel tank temperature sen-
sor[Engine is running]Approximately 0 - 4.8V
Output voltage varies with fuel
tank temperature.
108 BRICC brake switch (models
witch ICC system)
ASCD brake switch (models
witch ASCD system)[Ignition switch: ON]
Brake pedal: Slightly depressedApproximately 0V
[Ignition switch: ON]
Brake pedal: Fully releasedBATTERY VOLTAGE
(11 - 14V)
109 L Ignition switch[Ignition switch: OFF]0V
[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
111 S BECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]
For a few seconds after turning ignition
switch OFF0 - 1.5V
[Ignition switch: OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
113 GR Fuel pump relay[Ignition switch: ON]
For 1 second after turning ignition switch ON
[Engine is running]0 - 1.5V
[Ignition switch: ON]
More than 1 second after turning ignition
switch ONBATTERY VOLTAGE
(11 - 14V)
11 5
11 6B
BECM ground[Engine is running]
Idle speedBody ground
11 7 G R / LEVAP canister vent control
valve[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
11 9
120R
RPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
121 LPower supply for ECM
(Back-up)[Ignition switch: OFF]BATTERY VOLTAGE
(11 - 14V) TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
EC-828
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-762, "
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME
DATA" .
*3: Always “CMPLT” is displayed.
INSPECTION PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
WORK SUPPORT MODE
Work Item
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Fuel injector×× ×
Power transistor (Ignition timing)×× ×
Throttle control motor relay×××
Throttle control motor×
EVAP canister purge volume con-
trol solenoid valve×××××
FPCM××××
Air conditioner relay××
Fuel pump relay××××
Cooling fan control module××××
Air fuel ratio (A/F) sensor 1 heater×××
×*
3
Heated oxygen sensor 2 heater×××
×*3
EVAP canister vent control valve×× ×××
Intake valve timing control solenoid
valve××××
VIAS control solenoid valve××××
Alternator×× ×
Calculated load value××× ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOS-
TIC RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE
FUEL PUMP WILL STOP BY TOUCHING “START” DUR-
ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS.When releasing fuel pressure
from fuel line
IDLE AIR VOL LEARN
THE IDLE AIR VOLUME THAT KEEPS THE ENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.When learning the idle air volume
SELF-LEARNING CONT
THE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT.When clearing the coefficient of
self-learning control value
TROUBLE DIAGNOSIS
EC-831
[VK45DE]
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Revision: 2007 April2007 M35/M45THRTL SEN 1 [V]××The throttle position sensor signal voltage
is displayed.THRTL SEN 2 signal is converted by
ECM internally. Thus, it differs from ECM
terminal voltage signal. THRTL SEN 2 [V]×
FUEL T/TMP SE
[°C] or [°F]×
The fuel temperature (determined by the
signal voltage of the fuel tank tempera-
ture sensor) is displayed.
INT/A TEMP SE
[°C] or [°F]××
The intake air temperature (determined
by the signal voltage of the intake air tem-
perature sensor) is indicated.
EVAP SYS PRES
[V]×
The signal voltage of EVAP control sys-
tem pressure sensor is displayed.
FPCM DR VOLT
[V]
The voltage between fuel pump and
FPCM is displayed.
FUEL LEVEL SE
[V]×
The signal voltage of the fuel level sensor
is displayed.
START SIGNAL
[ON/OFF]××
Indicates start signal status [ON/OFF]
computed by the ECM according to the
signals of engine speed and battery volt-
age.
After starting the engine, [OFF] is dis-
played regardless of the starter signal.
CLSD THL POS
[ON/OFF]××
Indicates idle position [ON/OFF] com-
puted by ECM according to the accelera-
tor pedal position sensor signal.
AIR COND SIG
[ON/OFF]××
Indicates [ON/OFF] condition of the air
conditioner switch as determined by the
air conditioner signal.
P/N POSI SW
[ON/OFF]××
Indicates [ON/OFF] condition from the
park/neutral position (PNP) switch signal.
PW/ST SIGNAL
[ON/OFF]××
[ON/OFF] condition of the power steering
system (determined by the signal voltage
of the power steering pressure sensor
signal) is indicated.
LOAD SIGNAL
[ON/OFF]××
Indicates [ON/OFF] condition from the
electrical load signal.
ON: Rear window defogger switch is ON
and/or lighting switch is in 2nd position.
OFF: Both rear window defogger switch
and lighting switch are OFF.
IGNITION SW
[ON/OFF]×
Indicates [ON/OFF] condition from igni-
tion switch signal.
HEATER FAN SW
[ON/OFF]×
Indicates [ON/OFF] condition from the
heater fan switch signal.
BRAKE SW
[ON/OFF]×
Indicates [ON/OFF] condition from the
stop lamp switch signal.
INJ PULSE-B1
[msec]×
Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals.When the engine is stopped, a certain
computed value is indicated.
INJ PULSE-B2
[msec]
IGN TIMING
[BTDC]×
Indicates the ignition timing computed by
ECM according to the input signals.When the engine is stopped, a certain
value is indicated.
CAL/LD VALUE [%]
“Calculated load value” indicates the
value of the current air flow divided by
peak air flow. Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
EC-832
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
MASS AIRFLOW
[g·m/s]Indicates the mass air flow computed by
ECM according to the signal voltage of
the mass air flow sensor.
PURG VOL C/V
[%]
Indicates the EVAP canister purge vol-
ume control solenoid valve control value
computed by the ECM according to the
input signals.
The opening becomes larger as the value
increases.
INT/V TIM (B1)
[°CA]
Indicates [°CA] of intake camshaft
advanced angle.
INT/V TIM (B2)
[°CA]
INT/V SOL (B1) [%]
The control value of the intake valve tim-
ing control solenoid valve (determined by
ECM according to the input signals) is
indicated.
The advance angle becomes larger as
the value increases. INT/V SOL (B2) [%]
VIAS S/V
[ON/OFF]
The control condition of the VIAS control
solenoid valve (determined by ECM
according to the input signals) is indi-
cated.
OFF: VIAS control solenoid valve is not
operating.
ON: VIAS control solenoid valve is oper-
ating.
AIR COND RLY
[ON/OFF]×
The air conditioner relay control condition
(determined by ECM according to the
input signals) is indicated.
FUEL PUMP RLY
[ON/OFF]×
Indicates the fuel pump relay control con-
dition determined by ECM according to
the input signals.
FPCM [HI/LOW]×
The control condition of the fuel pump
control module (FPCM) (determined by
the ECM according to the input signal) is
indicated.
VENT CONT/V
[ON/OFF]
The control condition of the EVAP canis-
ter vent control valve (determined by
ECM according to the input signals) is
indicated.
ON: Closed
OFF: Open
THRTL RELAY
[ON/OFF]×
Indicates the throttle control motor relay
control condition determined by the ECM
according to the input signals.
HO2S2 HTR (B1)
[ON/OFF]
Indicates [ON/OFF] condition of heated
oxygen sensor 2 heater determined by
ECM according to the input signals. HO2S2 HTR (B2)
[ON/OFF]
I/P PULLY SPD
[rpm]
Indicates the engine speed computed
from the turbine revolution sensor signal. Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
TROUBLE DIAGNOSIS
EC-835
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Revision: 2007 April2007 M35/M45
ACTIVE TEST MODE
Test Item
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Fuel injector
Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING
Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Perform Idle Air Volume Learning.
POWER BAL-
ANCE
Engine: After warming up, idle
the engine.
A/C switch OFF
Selector lever: P or N
Cut off each fuel injector signal
one at a time using CONSULT-II.Engine runs rough or dies.
Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
ENG COOLANT
TEMP
Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
FUEL PUMP
RELAY
Ignition switch: ON (Engine
stopped)
Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound.Fuel pump relay makes the operat-
ing sound.Harness and connectors
Fuel pump relay
VIAS SOL VALVE
Ignition switch: ON
Turn solenoid valve ON and OFF
with CONSULT-II and listen to
operating sound.Solenoid valve makes an operating
sound.Harness and connectors
Solenoid valve
PURG VOL
CONT/V
Engine: After warming up, run
engine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.Harness and connectors
Solenoid valve
FUEL/T TEMP
SEN
Change the fuel tank temperature using CONSULT-II.
VENT CON-
TROL/V
Ignition switch: ON (Engine
stopped)
Turn solenoid valve ON and OFF
with the CONSULT-II and listen
to operating sound.Solenoid valve makes an operating
sound.Harness and connectors
Solenoid valve
FPCM
Engine: Returns to the original
trouble condition
Select “LOW” and “HI” with CON-
SULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
FPCM
V/T ASSIGN
ANGLE
Engine: Return to the original
trouble condition
Change intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Intake valve timing control sole-
noid valve
EC-842
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
BRAKE SWIgnition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
INJ PULSE-B2
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 7° - 17° BTDC
2,000 rpm 25° - 45° BTDC
CAL/LD VALUE
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 14% - 33%
2,500 rpm 12% - 25%
MASS AIRFLOW
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 2.0 - 6.0 g·m/s
2,500 rpm 7.0 - 20.0 g·m/s
PURG VOL C/V
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle
(Accelerator pedal: Not depressed even
slightly, after engine starting.)0%
2,000 rpm —
INT/V TIM (B1)
INT/V TIM (B2)
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle−5° - 5°CA
2,000 rpm Approx. 0° - 20°CA
INT/V SOL (B1)
INT/V SOL (B2)
Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No loadIdle 0% - 2%
2,000 rpm Approx. 25% - 50%
VIAS S/V
Selector lever: P or N
ON
Engine speed: More than 5,000 rpm
Selector lever: Except P or N
Engine speed: Less than 5,000 rpmOFF
AIR COND RLY
Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates)ON
FUEL PUMP RLY
For 1 seconds after turning ignition switch: ON
Engine running or crankingON
Except above OFF
FPCM
Engine: Cranking HI
Engine: Idle
Engine coolant temperature: More than 10°C (50°F)LOW
VENT CONT/V
Ignition switch: ON OFF
THRTL RELAY
Ignition switch: ON ON MONITOR ITEM CONDITION SPECIFICATION