Page 3850 of 4366

PS-10
STEERING WHEEL
Revision: 2006 July 2007 FX35/FX45
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceNGS000BW
CHECKING CONDITION OF INSTALLATION
Check installation condition of steering gear assembly, front suspension, axle and steering column.
Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
Check if the mounting bolts for steering gear assembly are loose
or not. Refer to PS-18, "
POWER STEERING GEAR AND LINK-
AGE" .
CHECKING STEERING WHEEL PLAY
1. Set tires to the straight ahead, start engine, then turn steering wheel to the left and right lightly, and mea-
sure steering wheel movement on the outer circumference when steering wheel is turned up to the point
where tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
6, "Wheel Alignment Inspection" .
1. Set vehicle to the straight direction, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remove steering wheel and reinstall it correctly.
3. If the neutral position cannot adjust in the two teeth of steering gear assembly, loosen outer socket lock nuts of steering outer sockets, then adjust outer socket by the same amount in the opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating temperature. [Make sure temperature of fluid is approximately 50 to 80 °C (122 to 176 °F).]
NOTE:
Tires need to be inflated normal pressure.
4. Check steering wheel turning force when steering wheel has been turned 360 ° from neutral position.
NOTE:
Multiply the distance L from the hook of spring balance to the
center of steering wheel by the measurement value with a spring
balance.
5. If steering wheel turning force is out of the specification, check rack sliding force and relief hydraulic pressure of oil pump.
Regarding relief hydraulic pressure of oil pump, refer to PS-30,
"On-Vehicle Inspection and Service" .
a. Disconnect lower joint and steering knuckle from steering gear assembly. Refer to PS-13, "
COMPO-
NENTS" , FAX-4, "COMPONENTS" , FA X - 1 0 , "COMPONENTS" .
End play of the axle direction for steering wheel : 0 mm (0 in)
SGIA0546E
Steering wheel play on the outer circumference : 0
− 35 mm (0 − 1.38 in)
Steering wheel turning force : Less than 7.45 N·m (0.76 kg-m, 66 in-lb)
SGIA1136E
Page 3858 of 4366

PS-18
POWER STEERING GEAR AND LINKAGE
Revision: 2006 July 2007 FX35/FX45
POWER STEERING GEAR AND LINKAGEPFP:49001
Removal and InstallationNGS000C3
COMPONENTS
CAUTION:
Spiral cable may snap due to steering operation if steering column is separated from steering gear
assembly. Therefore fix steering wheel with a string to avoid turns.
REMOVAL
1. Set wheels in the straight-ahead position.
2. Remove tires from vehicle with power tool.
3. Remove undercover with power tool.
4. Confirm slit of lower joint fits with the projection on rear cover cap, furthermore marking position on steering gear assembly
nearly fits with the projection on rear cover cap.
5. Remove cotter pin at steering outer socket, then loosen mount- ing nut.
6. Use a ball joint remover (SST) to remove steering outer socket from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball joint remover (SST) from com-
ing off.
1. Cotter pin 2. Steering gear assembly 3. Washer
4. Clip
SGIA1432E
SGIA0539E
SDIA1434E
Page 3890 of 4366

RAX-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: 2006 July 2007 FX35/FX45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNDS000CG
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
—
RAX-9—
RAX-5—
NVH in PR section
NVH in RFD section
NVH in RAX and RSU section
Refer to REAR AXLE in this chart. NVH in WT section
NVH in WT section
Refer to DRIVE SHAFT in this chart. NVH in BR section
NVH in PS section
Possible cause and SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
PROPELLER SHAFT
DIFFERENTIAL
REAR AXLE AND REAR SUSPENSION
REAR AXLE
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
Symptom DRIVE
SHAFT Noise
×× ×××××× ××
Shake ×× ×××××××
REAR
AXLE Noise
×× ××× ×××××
Shake ×××××××××
Vibration ×××××××
Shimmy ×× ×××××
Judder × × ×× ××
Poor quality ride or handling ×× × ××
Page 3891 of 4366

REAR WHEEL HUB AND KNUCKLE RAX-5
C E F
G H
I
J
K L
M A
B
RAX
Revision: 2006 July 2007 FX35/FX45
REAR WHEEL HUB AND KNUCKLEPFP:40202
On-Vehicle Inspection NDS000D1
Make sure the mounting conditions (looseness, back lash) of each component and component status (wear,
damage) are normal.
WHEEL BEARING INSPECTION
With the vehicle raised, inspect the following.
Move wheel hub in the axial direction by hand. Check that there is no looseness of front wheel bearing.
Rotate wheel hub and make sure there is no unusual noise or other irregular conditions. If there are any
irregular conditions, replace wheel hub and bearing assembly.
Removal and InstallationNDS000CI
COMPONENTS
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove cotter pin. Then remove lock nut from drive shaft.
3. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
26, "Removal and Installation of Brake Caliper Assembly" .
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
4. Remove disc rotor. Refer to BR-26, "
Removal and Installation of Brake Caliper Assembly" .
5. Remove parking cable and parking shoe from back plate. Refer to PB-4, "
Removal and Installation" .
6. Remove wheel sensor from axle. Refer to BRC-57, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
7. Separate drive shaft from wheel hub and bearing assembly by lightly tapping the end with a suitable ham- mer and wood block. If it is hard to separate, use a suitable puller.
8. Remove fixing bolts of wheel hub and bearing assembly with power tool, then remove wheel hub and bearing assembly from axle. Axial end play : 0.05 mm (0.002 in) or less
1. Drive shaft 2. Bushing 3. Axle
4. Back plate 5. Anchor block 6. Wheel bearing
7. Wheel hub 8. Cotter pin
SDIA1481E
Page 3892 of 4366

RAX-6
REAR WHEEL HUB AND KNUCKLE
Revision: 2006 July 2007 FX35/FX45
9. Remove parking brake cable and parking brake shoe from back plate. Refer to PB-6, "PARKING BRAKE
SHOE" and PB-4, "PARKING BRAKE CONTROL" .
10. Remove fixing nuts of anchor block with power tool, then remove anchor block and back plate from axle.
11. Loosen fixing bolts and nuts of front lower link, radius rod, and rear lower link in side of suspension mem- ber.
12. Set jack under rear lower link. Then remove fixing bolt in front lower link side of shock absorber with power tool.
13. Remove bolt and nut in axle side of rear lower link with power tool. Then remove coil spring. Refer to RSU-15, "
REAR LOWER LINK & COIL SPRING" .
14. Remove fixing bolts and nuts in axle side of front lower link, radius rod with power tool.
15. Remove suspension arm and cotter pin at axle, then loosen mounting nut.
16. Use a ball joint remover (suitable tool) to remove suspension arm from axle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to threads and to prevent ball joint remover
(suitable tool) from coming off.
17. Remove axle from vehicle.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each parts, replace if necessary.
Ball Joint Inspection
Check for boot breakage, axial looseness, and torque of suspension arm ball joint. Refer to RSU-11,
"INSPECTION AFTER REMOVAL" .
INSTALLATION
Refer to RAX-5, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of installation position of suspension links (rubber bushing) under unladen condi-
tions with tires on level ground, Check wheel alignment. Refer to RSU-5, "
Wheel Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
Page 3895 of 4366

REAR DRIVE SHAFT RAX-9
C E F
G H
I
J
K L
M A
B
RAX
Revision: 2006 July 2007 FX35/FX45
REAR DRIVE SHAFTPFP:39600
Removal and InstallationNDS000CK
COMPONENTS
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove cotter pin. Then remove lock nut from drive shaft.
3. Remove fixing nuts and bolts between side flange and drive shaft with power tool.
4. Using a puller (suitable tool), remove drive shaft from steering knuckle.
CAUTION:
When removing drive shaft, do not apply an excessive
angle to drive shaft joint.Also be careful not to excessively
extend slide joint.
5. Remove drive shaft from axle.
INSPECTION AFTER REMOVAL
Move joint up/down, left/right, and in the axial direction. Check
for any rough movement or significant looseness.
Check boot for cracks or other damage, and also for grease
leakage.
If a trouble is found, disassemble drive shaft, and then replace
with new one.
INSTALLATION
Refer to RAX-9, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
1. Side flange 2. Cotter pin
SDIA1487E
SDIA0972J
RAA0030D
Page 3937 of 4366

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING RFD-7
C E F
G H
I
J
K L
M A
B
RFD
Revision: 2006 July 2007 FX35/FX45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNDS000BK
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
Refer to
RFD-26, "
INSPECTION AFTER DISASSEMBLY
" .
Refer to RFD-20, "
Tooth Contact
" .
Refer to RFD-26, "
INSPECTION AFTER DISASSEMBLY
" .
Refer to RFD-21, "
Backlash
" .
Refer to RFD-22, "
Companion Flange Runout
" .
Refer to RFD-9, "
Checking Differential Gear Oil
" .
NVH in PR section.
NVH in FAX, RAX, FSU and RSU sections.
NVH in WT section.
NVH in WT section.
NVH in FAX and RAX section.
NVH in BR section.
NVH in PS section.
Possible cause and SUSPECTED PARTS
Gear tooth rough
Gear contact improper
Tooth surfaces worn
Backlash incorrect
Companion flange excessive runout
Gear oil improper
PROPELLER SHAFT
AXLE AND SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
Symptom Noise ×××××××××××××
Page 3970 of 4366
RSU-2
PRECAUTIONS
Revision: 2006 July 2007 FX35/FX45
PRECAUTIONSPFP:00001
CautionsNES000G0
When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
on level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
Unladen conditions means that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
After servicing suspension parts, be sure to check wheel alignment.
Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
oiled, tighten as they are.