AUTOMATIC DRIVE POSITIONER SE-39
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Revision: 2006 July 2007 FX35/FX45
8. CHECK GROUND CIRCUIT (AUTOMATIC DRIVE POSITIONER CONTROL UNIT)
Check continuity between the automatic drive positioner control unit
connector M50 terminal 40, 48 and ground.
OK or NG
OK >> Driver seat control unit circuit is OK.
NG >> Repair or replace harness between automatic drive positioner control unit and ground.
CONSULT-II Function (AUTO DRIVE POS.)NIS001UZ
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
*1: For setting automatic drive positioner functions only.
*2: During vehicle driving, do not perform active test.
CONSULT-II START PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
SELF-DIAGNOSIS RESULTS
Display Item List
40 (B) – Ground : Continuity should exist.
48 (B) – Ground : Continuity should exist.
PIIA5088E
CONSULT-II diagnosis items Inspection item, self-diagnosis mode Content
Refer to
page
AUTO DRIVE
POSITIONER WORK SUPPORT*
1Changes the setting for each function.
SE-36
SELF–DIG RESULTS Check the self-diagnosis results. SE-39
DATA MONITOR Selection from menu Displays the input data to driver seat control unit and
automatic driving positioned control unit on real-time
basis. SE-40
CAN DIAGNOSTIC SUPPORT MONITOR
The results of transmit / receive diagnosis of CAN
communication can be read LAN-47
ACTIVE TEST*2Gives a drive signal to a load to check the operation.
SE-41
DRIVER SEAT CONTROL UNIT PART NUM-
BER Displays driver seat control unit part No. —
BCM DATA MONITOR Selection from menu Displays the input data to BCM on real-time basis BL-37
DTC Self-diagnosis item
(CONSULT-II indication) DTC detection condition
Reference
page
U1000 CAN COMM CIRCUIT When driver seat control unit is not transmitting or receiving CAN communication
signal for 2 seconds or more. SE-42
B2112 SEAT SLIDE When any manual and automatic operations are not performed, if any motor
operations of seat slide is detected for 0.1 second or more, status is judged
“Output error”. SE-43SE-55
B2113 SEAT RECLINING
When any manual and automatic operations are not performed, if any motor
operations of seat reclining is detected for 0.1 second or more, status is judged
“Output error”. SE-45SE-56
B2114 SEAT LIFTER FR
When any manual and automatic operations are not performed, if any motor
operations of seat lifting FR is detected for 0.1 second or more, status is judged
“Output error”. SE-46SE-57
B2115 SEAT LIFTER RR
When any manual and automatic operations are not performed, if any motor
operations of seat lifting RR is detected for 0.1 second or more, status is judged
“Output error”. SE-47SE-58
SRS-18
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
CONSULT-II FunctionNHS0007E
DIAGNOSIS MODE FOR CONSULT-II
“SELF-DIAG [CURRENT]”
A current self-diagnostic results (also indicated by the number of warning lamp flashes in the Diagnosis
mode) is displayed on the CONSULT-II screen in real time. This refers to a malfunctioning part requiring
repairs.
“SELF-DIAG [PAST]”
Diagnosis results previously stored in the memory are displayed on the CONSULT-II screen. The stored
results are not erased until memory erasing is executed.
“TROUBLE DIAG RECORD”
With TROUBLE DIAG RECORD, diagnosis results previously erased by a reset operation can be dis-
played on the CONSULT-II screen.
“ECU DISCRIMINATED NO.”
The diagnosis sensor unit for each vehicle model is assigned
with its own, individual classification number. This number will
be displayed on the CONSULT-II screen, as shown. When
replacing the diagnosis sensor unit, refer to the part number for
the compatibility. After installation, replacement with a correct
unit can be checked by confirming this classification number on
the CONSULT-II screen.
After repair, make sure the discriminated number of diagnosis
sensor unit installed to vehicle are same. Refer to SRS-53,
"ECU DISCRIMINATED NO." .
HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II
From User Mode to Diagnosis Mode
After selecting “AIR BAG” on the “SELECT SYSTEM” screen, User mode automatically changes to Diagnosis
mode.
From Diagnosis Mode to User Mode
To return to User mode from Diagnosis mode, touch “BACK” key of CONSULT-II until “SELECT SYSTEM”
appears, then diagnosis mode automatically changes to User mode.
PHIA0218E
SRS803
SRS804
TROUBLE DIAGNOSIS SRS-19
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SRS
Revision: 2006 July 2007 FX35/FX45
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
“SELF-DIAG [CURRENT]”
A current self-diagnostic result is displayed on the CONSULT-II screen in real time.
After the malfunction is repaired completely, no malfunction is detected on “SELF-DIAG [CURRENT]”.
“SELF-DIAG [PAST]”
Return to the “SELF-DIAG [CURRENT]” CONSULT-II screen by touching “BACK” key of CONSULT-II and
select “SELF-DIAG [CURRENT]” in SELECT DIAG MODE. Touch “ERASE” in “SELF-DIAG [CURRENT]”
mode.
NOTE:
If the memory of the malfunction in “SELF-DIAG [PAST]” is not erased, the User mode shows the system
malfunction by the operation of the warning lamp even if the malfunction is repaired completely.
“TROUBLE DIAG RECORD”
The memory of “TROUBLE DIAG RECORD” cannot be erased.
Self-Diagnosis Function (Without CONSULT-II)NHS0007F
The reading of these results is accomplished “User mode” and “Diagnosis mode”.
After a malfunction is repaired, turn ignition switch ON. Diagnosis mode returns to the User mode. At that
time, the self-diagnostic result is cleared.
HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT-II
HOW TO ERASE SELF-DIAGNOSIS RESULTS
After a malfunction is repaired, turn ignition switch OFF for at least one second, then back ON. Diagnosis
mode returns to the User mode. At that time, the self-diagnostic result is cleared.
SRS701
PHIA0709E
TROUBLE DIAGNOSIS SRS-29
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SRS
Revision: 2006 July 2007 FX35/FX45
DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)
Inspecting SRS malfunctioning record
1. CONSIDER POSSIBILITY OF NOT ERASING SELF-DIAGNOSTIC RESULTS AFTER REPAIRING
Is it the first time for maintenance of SRS?
YES or NO
YES >> Go to SRS-22, "DIAGNOSTIC PROCEDURE 2" .
NO >> Self-diagnostic result “SELF-DIAG [PAST]” (previously stored in the memory) might not be erased after repair. Go to SRS-27, "
DIAGNOSTIC PROCEDURE 3" .
DIAGNOSTIC PROCEDURE 5
Inspecting SRS intermittent malfunction by using CONSULT-II — Diagnosis mode
Refer to GI-38, "
CONSULT-II Start Procedure" .
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Touch “SELF-DIAG [PAST]”.
2. If diagnostic codes are displayed on “SELF-DIAG [PAST]”, go to step 5.
a. If no malfunction is detected on “SELF-DIAG [PAST]”, touch “BACK” and go back to “SELECT DIAG MODE”.
SRS697
SRS700
SRS702
SRS-30
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
3. Touch “TROUBLE DIAG RECORD”.
NOTE:
With “TROUBLE DIAG RECORD”, diagnosis results previously
erased by a reset operation can be displayed.
4. Diagnostic code is displayed on “TROUBLE DIAG RECORD”.
5. Touch “PRINT”.
6. Compare diagnostic codes to SRS-30, "
DTC No. Index (“SELF-
DIAG [PAST]” or “TROUBLE DIAG RECORD”)" .
7. Touch “BACK” key of CONSULT-II until “SELECT SYSTEM” appears.
8. Turn ignition switch OFF, then turn off and disconnect CON- SULT-II, and both battery cables.
9. Repair the system as outlined by the “Repair order” in “Intermit- tent Malfunction Diagnostic Code Chart”, that corresponds to the
self-diagnostic result. For replacement procedure of component
parts, refer to the Removal and Installation procedure for the appropriate component.
10. Go to SRS-27, "
DIAGNOSTIC PROCEDURE 3" , for final inspection.
DTC No. Index (“SELF-DIAG [PAST]” or “TROUBLE DIAG RECORD”)
SRS697
SHIA0182E
Diagnostic item Explanation Repair order
“Recheck SRS at each replacement”
NO DTC IS
DETECTED. When malfunction is
indicated by the “AIR
BAG” warning lamp in
User mode.
Low battery voltage (Less than 9V)Go to SRS-27, "DIAGNOSTIC PRO-
CEDURE 3" .
No malfunction is detected.Go to SRS-27, "DIAGNOSTIC PRO-
CEDURE 3" .
DRIVER AIR BAG
MODULE
[OPEN]
[B1054]
Driver air bag module circuit is open (including the spiral cable). 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible damage.
3. If the harness check result is OK, replace driver air bag module, diag-
nosis sensor unit and spiral cable.
DRIVER AIR BAG
MODULE
[VB-SHORT]
[B1055]
Driver air bag module circuit is shorted to a power supply circuit
(including the spiral cable).
DRIVER AIR BAG
MODULE
[GND-SHORT]
[B1056]
Driver air bag module circuit is shorted to ground (including the
spiral cable).
DRIVER AIR BAG
MODULE
[SHORT]
[B1057]
Driver air bag module circuit is shorted between lines.
TROUBLE DIAGNOSIS SRS-35
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SRS
Revision: 2006 July 2007 FX35/FX45
Trouble Diagnosis without CONSULT-IINHS0007I
DIAGNOSTIC PROCEDURE 6
Inspecting SRS Malfunctioning Parts by Using “AIR BAG” Warning Lamp — Diagnosis Mode
NOTE:
SRS will not enter Diagnosis mode if no malfunction is detected in User mode.
1. Turn ignition switch ON.
2. After “AIR BAG” warning lamp lights for 7 seconds, turn ignition switch OFF within 1 second.
3. Wait more than 3 seconds.
4. Repeat the steps 1 to 3 twice. (Perform three times in all.)
5. Turn ignition switch ON.
SRS is now in Diagnosis mode.
“AIR BAG” warning lamp operates in Diagnosis mode as follows:
WARNING LAMP FLASH CODE CHART
PHIA0532E
PHIA1233E
SHIA0028E
TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
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SECTION
A
B
TF
Revision: 2006 July 2007 FX35/FX45
TRANSFER
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions ......................................................... ..... 3
Service Notice or Precautions ............................. ..... 4
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 7
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 8
NVH Troubleshooting Chart ................................ ..... 8
TRANSFER FLUID ................................................ ..... 9
Replacement ....................................................... ..... 9
DRAINING ........................................................ ..... 9
FILLING ............................................................ ..... 9
Inspection ............................................................ ..... 9
FLUID LEAKAGE AND FLUID LEVEL ............. ..... 9
AWD SYSTEM ....................................................... ... 10
Power Transfer Diagram ..................................... ... 10
System Description ............................................. ... 10
DESCRIPTION ................................................. ... 10
ELECTRIC CONTROLLED COUPLING .......... .... 11
AWD CONTROL UNIT ..................................... .... 11
AWD WARNING LAMP .................................... ... 12
System Diagram .................................................. ... 12
COMPONENTS FUNCTION DESCRIPTION .. ... 13
CAN Communication ........................................... ... 13
SYSTEM DESCRIPTION ................................. ... 13
TROUBLE DIAGNOSIS ......................................... ... 14
Fail-Safe Function ............................................... ... 14
How to Perform Trouble Diagnosis ..................... ... 14
BASIC CONCEPT ............................................ ... 14
Location of Electrical Parts .................................. ... 15
Circuit Diagram ................................................... ... 16
Wiring Diagram — AWD — ................................. ... 17
Trouble Diagnosis Chart for Symptoms .............. ... 20
AWD Control Unit Input/Output Signal Reference
Values ................................................................. ... 21 AWD CONTROL UNIT INSPECTION TABLE ..
... 21
CONSULT-II Function (ALL MODE AWD/4WD) .. ... 22
FUNCTION ....................................................... ... 22
CONSULT-II SETTING PROCEDURE ............. ... 22
SELF-DIAG RESULT MODE ............................ ... 22
DATA MONITOR MODE ................................... ... 24
ACTIVE TEST MODE ...................................... ... 25
AWD CONTROL UNIT PART NUMBER .......... ... 25
TROUBLE DIAGNOSIS FOR SYSTEM ................. ... 26
Power Supply Circuit for AWD Control Unit ......... ... 26
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 26
DIAGNOSTIC PROCEDURE ........................... ... 26
AWD Control Unit ................................................ ... 27
DIAGNOSTIC PROCEDURE ........................... ... 27
ABS System ........................................................ ... 27
DIAGNOSTIC PROCEDURE ........................... ... 27
AWD Solenoid ..................................................... ... 28
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 28
DIAGNOSTIC PROCEDURE ........................... ... 28
COMPONENT INSPECTION ........................... ... 30
AWD Actuator Relay ............................................ ... 31
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 31
DIAGNOSTIC PROCEDURE ........................... ... 31
Engine Control Signal .......................................... ... 32
DIAGNOSTIC PROCEDURE ........................... ... 32
CAN Communication Line ................................... ... 32
DIAGNOSTIC PROCEDURE ........................... ... 32
TROUBLE DIAGNOSIS FOR SYMPTOMS ........... ... 33
AWD Warning Lamp Does Not Turn ON When The
Ignition Switch Is Turned to ON ........................... ... 33
DIAGNOSTIC PROCEDURE ........................... ... 33
AWD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started .............................. ... 33
DIAGNOSTIC PROCEDURE ........................... ... 33
Heavy Tight-Corner Braking Symptom Occurs
When The Vehicle Is Driven and The Steering Wheel
Is Turned Fully to Either Side after The Engine Is
TF-10
AWD SYSTEM
Revision: 2006 July 2007 FX35/FX45
AWD SYSTEMPFP:41650
Power Transfer DiagramNDS0009U
System DescriptionNDS0009V
DESCRIPTION
Electronic control allows optimal distribution of torque to front/rear wheels to match road conditions.
Makes possible stable driving, with no wheel spin, on snowy roads or other slippery surfaces.
On roads which do not require AWD, it contributes to improved fuel economy by driving in conditions close
to rear-wheel drive.
Sensor inputs determine the vehicle's turning condition, and in response tight cornering/braking are con-
trolled by distributing optimum torque to front wheels.
NOTE:
When driving, if there is a large difference between front and rear wheel speed which continues for a long
time, fluid temperature of drive system parts becomes too high and AWD warning lamp flashes rapidly.
(When AWD warning lamp flashes, vehicle changes to rear-wheel drive conditions.) Also, optional distri-
bution of torque sometimes becomes rigid before lamp flashes rapidly, but it is not malfunction.
If AWD warning lamp is flashing rapidly, stop vehicle and allow it to idle for some time. Flashing will stop
and AWD system will be restored.
When driving, AWD warning lamp may flash slowly if there is a significant difference in diameter of the
tires. At this time, vehicle performance is not fully available and cautious driving is required. (Continues
until engine is turned OFF.)
If the warning lamp flashes slowly during driving but remains OFF after engine is restarted, the system is
normal. If it again flashes slowly after driving for some time, vehicle must be inspected.
When the difference of revolution speed between the front and rear wheel mode the shift occasionally
changes to direct 4-wheel driving conditions automatically. This is not malfunction.
SDIA1611E