LAN-76
[CAN]
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
Malfunction Area ChartNKS004NX
MAIN LINE
BRANCH LINE
SHORT CIRCUIT
Malfunction Area Reference
Main line between TCM and data link connector LAN-77, "
Main Line Between TCM and Data Link Connector"
Main line between data link connector and unified meter and A/
C amp. LAN-77, "Main Line Between Data Link Connector and Unified
Meter and A/C Amp."
Main line between unified meter and A/C amp. and ABS actua-
tor and electric unit (control unit) LAN-78, "Main Line Between Unified Meter and A/C Amp. and
ABS Actuator and Electric Unit (Control Unit)"
Main line between ABS actuator and electric unit (control unit)
and driver seat control unit LAN-79, "Main Line Between ABS Actuator and Electric Unit
(Control Unit) and Driver Seat Control Unit"
Malfunction Area Reference
ECM branch line circuit LAN-80, "
ECM Branch Line Circuit"
AWD control unit branch line circuit LAN-80, "AWD Control Unit Branch Line Circuit"
Display control unit branch line circuit LAN-81, "Display Control Unit Branch Line Circuit"
ICC unit branch line circuitLAN-82, "ICC Unit Branch Line Circuit"
TCM branch line circuit LAN-82, "TCM Branch Line Circuit"
BCM branch line circuit LAN-83, "BCM Branch Line Circuit"
Data link connector branch line circuit LAN-84, "Data Link Connector Branch Line Circuit"
Intelligent Key unit branch line circuitLAN-84, "Intelligent Key Unit Branch Line Circuit"
LDW camera unit branch line circuitLAN-85, "LDW Camera Unit Branch Line Circuit"
Steering angle sensor branch line circuit LAN-86, "Steering Angle Sensor Branch Line Circuit"
Unified meter and A/C amp. branch line circuit LAN-86, "Unified Meter and A/C Amp. Branch Line Circuit"
ABS actuator and electric unit (control unit) branch line circuit LAN-87, "ABS Actuator and Electric Unit (Control Unit) Branch
Line Circuit"
ICC sensor branch line circuit
LAN-88, "ICC Sensor Branch Line Circuit"
Driver seat control unit branch line circuitLAN-89, "Driver Seat Control Unit Branch Line Circuit"
IPDM E/R branch line circuit LAN-89, "IPDM E/R Branch Line Circuit"
Malfunction Area Reference
CAN communication circuit LAN-90, "
CAN Communication Circuit"
LAN-86
[CAN]
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
Steering Angle Sensor Branch Line CircuitNKS004O9
INSPECTION PROCEDURE
1. CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Disconnect the battery cable from the negative terminal.
3. Check the terminals and connectors of the steering angle sensor for damage, bend and loose connection (unit side and connector side).
OK or NG
OK >> GO TO 2.
NG >> Repair the terminal and connector.
2. CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of steering angle sensor.
2. Check the resistance between the steering angle sensor harness connector terminals.
OK or NG
OK >> GO TO 3.
NG >> Repair the steering angle sensor branch line.
3. CHECK POWER SUPPLY AND GROUND CIRCUIT
Check the power supply and the ground circuit of steering angle sensor. Refer to BRC-15, "
Schematic" .
OK or NG
OK >>Present error: Replace the steering angle sensor. Refer to BRC-63, "STEERING ANGLE SEN-
SOR" .
Past error: Error was detected in the steering angle sensor branch line.
NG >> Repair the power supply and the ground circuit.
Unified Meter and A/C Amp. Branch Line CircuitNKS004OA
INSPECTION PROCEDURE
1. CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Disconnect the battery cable from the negative terminal.
3. Check the terminals and connectors of the unified meter and A/C amp. for damage, bend and loose con- nection (unit side and connector side).
OK or NG
OK >> GO TO 2.
NG >> Repair the terminal and connector.
Steering angle sensor harness connector Resistance ( Ω)
Connector No. Terminal No.
M14 4 5 Approx. 54 – 66
LIGHTING AND TURN SIGNAL SWITCH LT-109
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Revision: 2006 July 2007 FX35/FX45
LIGHTING AND TURN SIGNAL SWITCHPFP:25540
Removal and InstallationNKS002XV
REMOVAL
1. Remove steering column cover. Refer to IP-10, "INSTRUMENT
PANEL ASSEMBLY" .
2. While pressing pawls in direction as shown in the figure, pull lighting and turn signal switch toward driver door and disconnect
from the base.
INSTALLATION
Installation is the reverse order of removal.
PKIB3477E
ILLUMINATION LT-187
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Revision: 2006 July 2007 FX35/FX45
to clock (illumination) terminal 3
to hazard switch (illumination) terminal 3
to heated seat switch (driver side) (illumination) terminal 5
to heated seat switch (passenger side) (illumination) terminal 5
to door mirror remote control switch (illumination) terminal 16
to LDW switch (illumination) terminal 5
to combination switch (spiral cable) terminal 26
to microphone terminal 2 (with telephone system)
to A/C and AV switch (illumination) terminal 3
to DVD player (illumination) terminal 12
to coin box illumination terminal 2 and
to rear power window switch LH and RH (illumination) terminals 6,
through combination switch (spiral cable) terminal 18
to audio steering switch (illumination)
to icc steering switch (illumination) (with icc) and
to ascd steering switch (illumination) (without icc)
Illumination control
through combination meter terminal 19
to A/T device (illumination) terminal 12
to snow mode switch (illumination) terminal 6
to VDC off switch (illumination) terminal 4
to clock (illumination) terminal 4
to hazard switch (illumination) terminal 4
to heated seat switch (driver side) (illumination) terminal 6
to heated seat switch (passenger side) (illumination) terminal 6
to door mirror remote control switch terminal 15
to LDW switch (illumination) terminal 4,
to combination switch (spiral cable) terminal 27
to A/C and AV switch (illumination) terminal 4 and
to DVD player (illumination) terminal 10,
through combination switch (spiral cable) terminal 21
to audio steering switch (illumination)
to icc steering switch (illumination) (with icc) and
to ascd steering switch (illumination) (without icc)
Ground is supplied at all times
to glove box lamp terminal 2 and
to coin box illumination terminal 3
through grounds M35, M45 and M85,
to rear power window switch LH and RH (illumination) terminals 7
through grounds B15 and B45.
With power and ground supplied, illumination lamps illuminate.
EXTERIOR LAMP BATTERY SAVER CONTROL
When the lighting switch is in the 1ST or 2ND position (or if auto light system is activated), and ignition switch
is turned from ON or ACC to OFF, battery saver control function is activated.
Under this condition, illumination lamps remain illuminated for 5 minutes, then illumination lamps are turned
off.
When the lighting switch is turned from OFF to 1ST or 2ND position (or if auto light system is activated) after
illumination lamps are turned off by battery saver control, and illumination lamps illuminate again.
Exterior lamp battery saver control mode can be changed by the function setting of CONSULT-II.
OIL PUMP LU-31
[VK45DE]
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Revision: 2006 July 2007 FX35/FX45
OIL PUMPPFP:15010
ComponentsNBS005RV
Removal and InstallationNBS003JK
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-243, "ENGINE ASSEMBLY" .
2. Remove front cover. Refer to EM-203, "
TIMING CHAIN" .
3. Remove oil pump drive spacer.
Set bolts in the two bolt holes [M6 × pitch 1.0 mm (0.04 in)] on
the front surface. Using suitable puller, pull oil pump drive
spacer off from crankshaft.
NOTE:
The dimension between the centers of the two bolt holes is 33
mm (1.30 in).
In the figure, a commercial steering puller is used.
4. Remove oil pump.
INSTALLATION
1. Install the oil pump.
2. Install oil pump drive spacer as follows:
a. Insert oil pump drive spacer according to the directions of crank- shaft key and the two flat surfaces of oil pump inner rotor.
If the positional relationship does not allow the insertion,
rotate oil pump inner rotor with a finger to allow spacer.
b. After confirming that the position of each part is in correct condi- tion to allow for spacer, force fit spacer by lightly tapping with
plastic hammer until it contacts and does not go further.
1. Oil pump body 2. Oil pump outer rotor 3. Oil pump inner rotor
4. Oil pump cover 5. Oil pump drive spacer 6. Regulator valve
7. Regulator valve spring 8. Regulator valve plug
PBIC1592E
PBIC0054E
PBIC0058E
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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Revision: 2006 July 2007 FX35/FX45
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 3
GENERAL MAINTENANCE .................................. ..... 4
Explanation of General Maintenance .................. ..... 4
PERIODIC MAINTENANCE .................................. ..... 7
Introduction of Periodic Maintenance .................. ..... 7
Schedule 1 .......................................................... ..... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE ............................................................. ..... 8
CHASSIS AND BODY MAINTENANCE .......... ..... 9
Schedule 2 .......................................................... ... 10
EMISSION COMTROL SYSTEM MAINTE-
NANCE ............................................................. ... 10
CHASSIS AND BODY MAINTENANCE .......... .... 11
RECOMMENDED FLUIDS AND LUBRICANTS ... ... 12
Fluids and Lubricants .......................................... ... 12
Engine Oil Recommendation .............................. ... 13
Anti-Freeze Coolant Mixture Ratio ...................... ... 13
ENGINE MAINTENANCE (VQ35DE ENGINE) ...... ... 14
Checking Drive Belts ........................................... ... 14
Drive Belts Tension Adjustment .......................... ... 14
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ..................................................... ... 15
A/C COMPRESSOR BELT .............................. ... 15
Changing Engine Coolant ................................... ... 15
DRAINING ENGINE COOLANT ...................... ... 15
REFILLING ENGINE COOLANT ..................... ... 16
FLUSHING COOLING SYSTEM ...................... ... 17
Checking Fuel Lines ............................................ ... 17
Changing Air Cleaner Filter ................................. ... 18
VISCOUS PAPER TYPE .................................. ... 18
Changing Engine Oil ........................................... ... 18
Changing Oil Filter .............................................. ... 19
REMOVAL ........................................................ ... 19
INSTALLATION ................................................ ... 19
INSPECTION AFTER INSTALLATION ............ ... 20
Changing Spark Plugs (Platinum-Tipped Type) .. ... 20
REMOVAL ........................................................ ... 20
INSPECTION AFTER REMOVAL .................... ... 20 INSTALLATION ................................................
... 21
Checking EVAP Vapor Lines ............................... ... 21
ENGINE MAINTENANCE (VK45DE ENGINE) ...... ... 22
Checking Drive Belts ........................................... ... 22
Tension Adjustment ............................................. ... 22
Changing Engine Coolant .................................... ... 22
DRAINING ENGINE COOLANT ....................... ... 23
REFILLING ENGINE COOLANT ...................... ... 23
FLUSHING COOLING SYSTEM ...................... ... 24
Checking Fuel Lines ............................................ ... 25
Changing Air Cleaner Filter ................................. ... 25
VISCOUS PAPER TYPE .................................. ... 25
Changing Engine Oil ............................................ ... 25
Changing Oil Filter ............................................... ... 26
REMOVAL ........................................................ ... 26
INSTALLATION ................................................ ... 26
INSPECTION AFTER INSTALLATION ............. ... 27
Changing Spark Plugs (Platinum-Tipped Type) ... ... 27
REMOVAL ........................................................ ... 27
INSPECTION AFTER REMOVAL .................... ... 27
INSTALLATION ................................................ ... 28
Checking EVAP Vapor Lines ............................... ... 28
CHASSIS AND BODY MAINTENANCE ................ ... 29
Checking Exhaust System ................................... ... 29
Checking A/T Fluid .............................................. ... 29
Changing A/T Fluid .............................................. ... 31
Checking Transfer Fluid ...................................... ... 31
Changing Transfer Fluid ...................................... ... 32
Checking Propeller Shaft ..................................... ... 32
Checking Differential Gear Oil ............................. ... 32
Changing Differential Gear Oil ............................. ... 33
Balancing Wheels (Bonding Weight Type) .......... ... 33
REMOVAL ........................................................ ... 33
WHEEL BALANCE ADJUSTMENT .................. ... 33
Tire Rotation ........................................................ ... 35
Checking Brake Fluid Level and Leaks ............... ... 35
Checking Brake Lines and Cables ...................... ... 35
Changing Brake Fluid .......................................... ... 35
Checking Disc Brake ........................................... ... 36
ROTOR ............................................................. ... 36
MA-2Revision: 2006 July 2007 FX35/FX45
CALIPER ..........................................................
... 36
PAD .................................................................. ... 36
Checking Steering Gear and Linkage .................. ... 36
STEERING GEAR ............................................ ... 36
STEERING LINKAGE ....................................... ... 36
Checking Power Steering Fluid and Lines ........... ... 37
Axle and Suspension Parts .................................. ... 37
Drive Shaft ........................................................... ... 38
Lubricating Locks, Hinges and Hood Latch ......... ... 38
Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters ....................................................... ... 39
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 40
Standard and Limit ............................................... ... 40
BELT DEFLECTION AND TENSION (VQ35DE) ... 40
BELT DEFLECTION AND TENSION (VK45DE) ... 40
ENGINE COOLANT CAPACITY (APPROXI- MATE) (VQ35DE) .............................................
... 40
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (VK45DE) .............................................. ... 40
RADIATOR ........................................................ ... 40
ENGINE OIL CAPACITY (APPROXIMATE)
(VQ35DE) ......................................................... ... 40
ENGINE OIL CAPACITY (APPROXIMATE)
(VK45DE) .......................................................... ... 41
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VQ35DE) ......................................................... ... 41
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VK45DE) .......................................................... ... 41
WHEEL BALANCE ........................................... ... 41
GENERAL MAINTENANCE MA-5
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Revision: 2006 July 2007 FX35/FX45
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc. Item
Reference page
Tires Check the pressure with a gauge, including the spare, at least once a month
and always prior to a long distance trips. Adjust to the specified pressure if
necessary. Check carefully for damage, cuts or excessive wear. —
Wheel nuts When checking the tires, make sure no nuts are missing, and check for any
loose nuts. Tighten if necessary. —
Windshield Clean the windshield on a regular basis. Check the windshield at least every
six months for cracks or other damage. Repair as necessary. —
Tire rotation Tires should be rotated every 12,000 km (7,500 miles). MA-35
Transmitter compo-
nents in tire pressure
monitoring system
(TPMS) Replace grommet seal, valve core and cap of the transmitter in TPMS every
tire replacement by reaching wear limit of tire. WT-11
Wheel alignment and
balance If the vehicle pulls to either side while driving on a straight and level road, or if
you detect uneven or abnormal tire wear, there may be a need for wheel align-
ment. If the steering wheel or seat vibrates at normal highway speeds, wheel
balancing may be needed. MA-33
,
FSU-6
Windshield wiper
blades Check for cracks or wear if they do not wipe properly. —
Doors and engine
hood Check that all doors and the engine hood operate smoothly as well as the
trunk lid and back hatch. Also make sure that all latches lock securely. Lubri-
cate if necessary. Make sure that the secondary latch keeps the hood from
opening when the primary latch is released.
When driving in areas using road salt or other corrosive materials, check lubri-
cation frequently. MA-38
Lamps
Make sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check head-
lamp aim. Clean the headlamps on a regular basis. —
Item
Reference page
Warning lamps and
chimes Make sure that all warning lamps and chimes are operating properly. —
Windshield wiper and
washer Check that the wipers and washer operate properly and that the wipers do not
streak. —
Windshield defroster Check that the air comes out of the defroster outlets properly and in sufficient
quantity when operating the heater or air conditioner. —
Steering wheel Check that it has the specified play. Be sure to check for changes in the steer-
ing condition, such as excessive play, hard steering or strange noises.
Free play: Less than 35 mm (1.38 in) —
Seats Check seat position controls such as seat adjusters, seatback recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restrains move up and down smoothly and that
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seatbacks. —
Seat belts Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters
and retractors) operate properly and smoothly, and are installed securely.
Check the belt webbing for cuts, fraying, wear or damage. MA-39
Accelerator pedal
Check the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal. —
Brakes Check that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
booster Check the pedal for smooth operation and make sure it has the proper dis-
tance under it when depressed fully. Check the brake booster function. Be
sure to keep the floor mats away from the pedal. BR-6
,
BR-15