EC-498
[VQ35DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 July 2007 FX35/FX45
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-11, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-9, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to MA-13, "
Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckNBS003UK
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-502,
"PROCEDURE A" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-502,
"PROCEDURE A" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-II.
5. If the results are NG, go to EC-504, "
PROCEDURE B" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant level was not added to the
system using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(Cooling fan circuit is open or shorted.)
IPDM E/R
Cooling fan
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-507,
"Main 12 Causes of Overheating" .
SEF621W
SEF646X
DTC P1217 ENGINE OVER TEMPERATURE EC-503
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Revision: 2006 July 2007 FX35/FX45
6. CHECK THERMOSTAT
Refer to CO-27, "
WATER INLET AND THERMOSTAT ASSEMBLY" .
OK or NG
OK >> GO TO 7.
NG >> Replace thermostat
7. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-213, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace engine coolant temperature sensor.
8. CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-507, "
Main 12 Causes of Overheating" .
>> INSPECTION END
DTC P1217 ENGINE OVER TEMPERATURE EC-507
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Main 12 Causes of OverheatingNBS003UN
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-7, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionNBS003UO
COOLING FAN MOTORS-1 AND -2
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture MA-13, "Anti-Freeze
Coolant Mixture Ratio"
3Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neck CO-11, "Changing
Engine Coolant"
4Radiator capPressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit) CO-15, "
Checking Radia-
tor Cap"
ON*25Coolant leaksVisual No leaks
CO-11, "LEAK CHECK"
ON*26ThermostatTouch the upper and
lower radiator hoses Both hoses should be hot
CO-27, "WATER INLET
AND THERMOSTAT
ASSEMBLY"
ON*17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P1217 ( EC-496,
"DTC P1217 ENGINE
OVER TEMPERATURE"
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzer Negative —
ON*
39Coolant temperature
gaugeVisual Gauge less than 3/4 when driving —
Coolant overflow to
reservoir tankVisual No overflow during driving and idling CO-11, "Changing
Engine Coolant"
OFF*410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in reservoir tank CO-11, "Changing
Engine Coolant"
OFF 11Cylinder headStraight gauge feeler
gauge 0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-103, "Cylinder Head
Distortion"
12Cylinder block and pis-
tonsVisual No scuffing on cylinder walls or piston EM-123, "CYLINDER
BLOCK"
SEF734W
EC-1174
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 July 2007 FX35/FX45
Cooling Fan Relay Operation
The ECM controls cooling fan relays in the IPDM E/R through CAN communication line.
COMPONENT DESCRIPTION
Cooling Fan Motor
The cooling fan at each speed when the current flows in the cooling fan motor as follows.
CONSULT-II Reference Value in Data Monitor ModeNBS004CT
Specification data are reference values.
On Board Diagnosis LogicNBS004CU
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-38, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-27, "Changing Engine Oil" .
Cooling fan speed Cooling fan relay
13
Stop (OFF) OFF OFF
Middle (MID) OFF ON
High (HI) ON ON
Cooling fan speed Cooling fan motor terminals
(+) (-)
Middle (MID) 1 3 and 4
2 3 and 4
High (HI) 1 and 2 3 and 4
MONITOR ITEM CONDITION SPECIFICATION
COOLING FAN
Engine: After warming up, idle
the engine
Air conditioner switch: OFF Engine coolant temperature is 94
°C
(201 °F) or less OFF
Engine coolant temperature is between
95 °C (203 °F) and 104 °C (219 °F) MID
Engine coolant temperature is 105 °C
(221 °F) or more HI
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
IPDM E/R
Cooling fan
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
Water control valve
For more information, refer to EC-1183,
"Main 13 Causes of Overheating" .
DTC P1217 ENGINE OVER TEMPERATURE EC-1181
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7. CHECK RADIATOR CAP
Apply pressure to cap with a tester.
OK or NG
OK >> GO TO 8.
NG >> Replace radiator cap.
8. CHECK COMPONENT PARTS
Check the following.
Thermostat. (Refer to CO-53, "THERMOSTAT AND WATER CONTROL VALVE" .)
Water control valve. (Refer to CO-53, "THERMOSTAT AND WATER CONTROL VALVE" .)
Engine coolant temperature sensor. (Refer to EC-885, "Component Inspection" .)
OK or NG
OK >> GO TO 9.
NG >> Replace malfunctioning component.
9. CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-1183, "
Main 13 Causes of Overheating" .
>> INSPECTION END
PROCEDURE A
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E6.
3. Check voltage between IPDM E/R terminal 16 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. DETECT MALFUNCTIONING PART
Check the following.
40A fusible link
Harness for open or short between IPDM E/R and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
Radiator cap
relief pressure: 59 - 98 kPa (0.6 - 1.0 kg/cm
2 , 9 - 14 psi)
SLC755A
Voltage: Battery voltage
PBIB0966E
DTC P1217 ENGINE OVER TEMPERATURE EC-1183
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Revision: 2006 July 2007 FX35/FX45
PROCEDURE B
1. CHECK COOLING FAN MOTOR CIRCUIT FOR OPEN OR SHORT
1. Disconnect IPDM E/R harness connector E6.
2. Disconnect cooling fan motor harness connector.
3. Check harness continuity between cooling fan motor terminal 1 and IPDM E/R terminal 11.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
2. CHECK COOLING FAN MOTOR
Refer to EC-1184, "
Component Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Replace cooling fan motor.
3. CHECK INTERMITTENT INCIDENT
Perform EC-812, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-17, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness connectors.
Main 13 Causes of OverheatingNBS004CY
Continuity should exist.
PBIB1493E
Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture MA-13
3Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neck CO-38
4Radiator capPressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit) CO-43
ON*25Coolant leaksVisual No leaks
CO-38
ON*26ThermostatTouch the upper and
lower radiator hoses Both hoses should be hot
CO-53
ON*17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P1217 ( EC-1173
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzer Negative —
EC-1184
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 July 2007 FX35/FX45
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-34, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionNBS004CZ
COOLING FAN MOTOR
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
ON*39Coolant temperature
gaugeVisual Gauge less than 3/4 when driving —
Coolant overflow to
reservoir tankVisual No overflow during driving and idling CO-38
OFF*410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in reservoir tank CO-38
OFF 11Water control valveRemove and inspect
the valve Within the specified value
CO-53
OFF 12Cylinder headStraight gauge feeler
gauge 0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-232
13Cylinder block and pis-
tonsVisual No scuffing on cylinder walls or piston EM-248
Engine Step Inspection item Equipment Standard Reference page
Speed
Terminals
(+) ( −)
Cooling fan motor Middle
1 3 and 4
2 3 and 4
High 1, 2 3, 4
SEF321T