2007 INFINITI FX35 engine coolant

HEATER & COOLING UNIT ASSEMBLY ATC-127
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Revision: 2006 July 2007 FX35/FX45

Insert piping securely until a click is heard.

After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.

When recharging refrigerant, check for leaks.
NOTE:

When filling radiator with coolant, refer to CO-11, "Changing Engine Coolant" (VQ35DE) or CO-38,
"Changing Engine Coolant" (VK45DE).

Recharge the refrigerant.
Heater & cooling unit assembly mounting bolt : 6.8 N·m (0.69 kg-m, 60 in-lb)
Steering member mounting nut and bolt : 12 N·m (1.2 kg-m, 9 fl-lb)
Steering column mounting nut and bolt : 16.7 N·m (1.7 kg-m, 12 fl-lb)

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION
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CO
Revision: 2006 July 2007 FX35/FX45
ENGINE COOLING SYSTEM
VQ35DE
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Liquid Gasket ............................. ..... 3
REMOVAL OF LIQUID GASKET SEALING ..... ..... 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 6
OVERHEATING CAUSE ANALYSIS ..................... ..... 7
Troubleshooting Chart ......................................... ..... 7
COOLING SYSTEM ............................................... ..... 9
Cooling Circuit ..................................................... ..... 9
System Chart ...................................................... ... 10
ENGINE COOLANT ............................................... ....11
Inspection ............................................................ .... 11
LEVEL CHECK ................................................ .... 11
LEAK CHECK .................................................. .... 11
Changing Engine Coolant ................................... .... 11
DRAINING ENGINE COOLANT ...................... .... 11
REFILLING ENGINE COOLANT ..................... ... 12
FLUSHING COOLING SYSTEM ...................... ... 13
RADIATOR ............................................................. ... 14
Components ........................................................ ... 14
Removal and Installation ..................................... ... 14
REMOVAL ........................................................ ... 14
INSTALLATION ................................................ ... 15
INSPECTION AFTER INSTALLATION ............ ... 15
Checking Radiator Cap ....................................... ... 15
Checking Radiator ............................................... ... 16
RADIATOR (ALUMINUM TYPE) ........................... ... 17
Components ........................................................ ... 17
Disassembly and Assembly ................................ ... 17
PREPARATION ................................................ ... 17
DISASSEMBLY ................................................ ... 17
ASSEMBLY ...................................................... ... 18
INSPECTION ................................................... ... 20 COOLING FAN .......................................................
... 21
Components ........................................................ ... 21
Removal and Installation ..................................... ... 21
REMOVAL ........................................................ ... 21
INSTALLATION ................................................ ... 21
INSPECTION AFTER INSTALLATION ............. ... 21
Disassembly and Assembly ................................. ... 21
DISASSEMBLY ................................................ ... 21
INSPECTION AFTER DISASSEMBLY ............. ... 21
ASSEMBLY ...................................................... ... 21
WATER PUMP ....................................................... ... 22
Components ........................................................ ... 22
Removal and Installation ..................................... ... 22
REMOVAL ........................................................ ... 22
INSPECTION AFTER REMOVAL .................... ... 24
INSTALLATION ................................................ ... 24
INSPECTION AFTER INSTALLATION ............. ... 26
WATER INLET AND THERMOSTAT ASSEMBLY . ... 27
Components ........................................................ ... 27
Removal and Installation ..................................... ... 27
REMOVAL ........................................................ ... 27
INSPECTION AFTER REMOVAL .................... ... 28
INSTALLATION ................................................ ... 28
INSPECTION AFTER INSTALLATION ............. ... 28
WATER OUTLET AND WATER PIPING ................ ... 29
Components ........................................................ ... 29
Removal and Installation ..................................... ... 29
REMOVAL ........................................................ ... 29
INSTALLATION ................................................ ... 30
INSPECTION AFTER INSTALLATION ............. ... 30
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 31
Standard and Limit ............................................... ... 31
ENGINE COOLANT CAPACITY (APPROXI-
MATE) ............................................................... ... 31
RADIATOR ....................................................... ... 31
THERMOSTAT ................................................. ... 31

CO-2Revision: 2006 July 2007 FX35/FX45
VK45DE
PRECAUTIONS ......................................................... 32
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .............................................................. ... 32
PREPARATION ...................................................... ... 33
Special Service Tools .......................................... ... 33
Commercial Service Tools ................................... ... 33
OVERHEATING CAUSE ANALYSIS ..................... ... 34
Troubleshooting Chart ......................................... ... 34
COOLING SYSTEM ............................................... ... 36
Cooling Circuit ..................................................... ... 36
System Chart ....................................................... ... 37
ENGINE COOLANT ............................................... ... 38
Inspection ............................................................ ... 38
LEVEL CHECK ................................................. ... 38
LEAK CHECK ................................................... ... 38
Changing Engine Coolant .................................... ... 38
DRAINING ENGINE COOLANT ....................... ... 38
REFILLING ENGINE COOLANT ...................... ... 39
FLUSHING COOLING SYSTEM ...................... ... 40
RADIATOR ............................................................. ... 41
Components ........................................................ ... 41
Removal and Installation ..................................... ... 41
REMOVAL ........................................................ ... 41
INSTALLATION ................................................. ... 43
INSPECTION AFTER INSTALLATION ............. ... 43
Checking Radiator Cap ....................................... ... 43
Checking Radiator ............................................... ... 44
RADIATOR (ALUMINUM TYPE) ............................ ... 45
Components ........................................................ ... 45
Disassembly and Assembly ................................. ... 45
PREPARATION ................................................ ... 45
DISASSEMBLY ................................................ ... 45
ASSEMBLY ...................................................... ... 46
INSPECTION .................................................... ... 48 COOLING FAN .......................................................
... 49
Components (Crankshaft Driven type) ................. ... 49
Removal and Installation ...................................... ... 49
REMOVAL ......................................................... ... 49
INSPECTION AFTER REMOVAL ..................... ... 49
INSTALLATION ................................................. ... 49
Components (Motor Driven Type) ........................ ... 50
Removal and Installation ...................................... ... 50
REMOVAL ......................................................... ... 50
INSTALLATION ................................................. ... 50
Disassembly and Assembly (Motor Driven Type) ... 50 DISASSEMBLY ................................................. ... 50
INSPECTION AFTER DISASSEMBLY ............. ... 50
ASSEMBLY ....................................................... ... 50
WATER PUMP ........................................................ ... 51
Components ......................................................... ... 51
Removal and Installation ...................................... ... 51
REMOVAL ......................................................... ... 51
INSPECTION AFTER REMOVAL ..................... ... 52
INSTALLATION ................................................. ... 52
INSPECTION AFTER INSTALLATION ............. ... 52
THERMOSTAT AND WATER CONTROL VALVE .. ... 53
Components ......................................................... ... 53
Removal and Installation ...................................... ... 54
REMOVAL ......................................................... ... 54
INSPECTION AFTER REMOVAL ..................... ... 54
INSTALLATION ................................................. ... 54
INSPECTION AFTER INSTALLATION ............. ... 55
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 56
Standard and Limit ............................................... ... 56
ENGINE COOLANT CAPACITY (APPROXI-
MATE) ............................................................... ... 56
RADIATOR ........................................................ ... 56
THERMOSTAT .................................................. ... 56
WATER CONTROL VALVE ............................... ... 56

CO-4
[VQ35DE]
PRECAUTIONS
Revision: 2006 July 2007 FX35/FX45
3. Attach liquid gasket tube to the tube presser [SST: WS39930000
(—)].
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
4. Apply liquid gasket without breaks to the specified location with the specified dimensions.

If there is a groove for the liquid gasket application, apply liq-
uid gasket to the groove.

As for the bolt holes, normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.

Within five minutes of liquid gasket application, install the mat-
ing component.

If liquid gasket protrudes, wipe it off immediately.

Do not retighten after mounting bolts and nuts the installation.

After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
EMA0622D
SEM159F

OVERHEATING CAUSE ANALYSIS CO-7
[VQ35DE]
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OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartNBS003JR
Symptom Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed —
Damaged fins Dust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio —— —
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolant Engine coolant leaks Cooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaks into
cooling system Cylinder head deterioration
Cylinder head gasket dete-
rioration

ENGINE COOLANT CO-11
[VQ35DE]
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Revision: 2006 July 2007 FX35/FX45
ENGINE COOLANTPFP:KQ100
InspectionNBS003JU
LEVEL CHECK

Check if the reservoir tank engine coolant level is within the
“MIN” to “MAX” when the engine is cool.

Adjust the engine coolant level as necessary.
LEAK CHECK

To check for leaks, apply pressure to the cooling system with the
radiator cap tester (commercial service tool) and radiator cap
tester adapter (SST).
WARNING:
Do not remove radiator cap when engine is hot. Serious
burns could occur from high-pressure engine coolant
escaping from radiator.
CAUTION:
Higher test pressure than specified may cause radiator
damage.
NOTE:
In a case that engine coolant decreases, replenish radiator with engine coolant.

If anything is found, repair or replace damaged parts.
Changing Engine CoolantNBS003JV
WARNING:

To avoid being scalded, do not change engine coolant when the engine is hot.

Wrap a thick cloth around radiator cap and carefully remove radiator cap. First, turn radiator cap a
quarter of a turn to release built-up pressure. Then turn radiator cap all the way.
DRAINING ENGINE COOLANT
1. Remove front engine undercover with power tool.
2. Open radiator drain plug at the bottom of radiator, and then remove radiator cap.
When draining all of engine coolant in the system, open water drain plugs on cylinder block. Refer
to EM-124, "
DISASSEMBLY" .
3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
SMA412B
Testing pressure : 157 kPa (1.6 kg/cm
2 , 23 psi)
SLC756A
SBIA0444E

CO-12
[VQ35DE]
ENGINE COOLANT
Revision: 2006 July 2007 FX35/FX45
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to CO-13, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-129,
"ASSEMBLY" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug on heater hose.
4. Fill radiator, and reservoir tank if removed, to specified level.

Pour engine coolant through engine coolant filler neck
slowly of less than 2 (2-1/8 US qt, 1-3/4 lmp qt) a minute
to allow air in system to escape.

Use Genuine Nissan Long Life Antifreeze/Coolant or
equivalent mixed with water (distilled or demineralized).
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .

When engine coolant overflows air relief hole on heater hose,
install air relief plug with new O-ring.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000 rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop the engine and cool down to less than approximately 50 °C (122 °F).

Cool down using fan to reduce the time. Radiator drain plug:
: 1.18 N·m (0.12 kg-m, 10 in-lb)
SBIA0445E
Engine coolant capacity
(With reservoir tank at “MAX” level)
: Approximately 8.6 (9-1/8 US qt, 7-5/8 lmp qt)
SMA182B
Reservoir tank engine coolant capacity
(At “MAX” level)
: 0.8 (7/8 US qt, 3/4 lmp qt)
Air relief plug: : 1.19 N·m (0.12 kg-m, 11 in-lb)
SMA412B

ENGINE COOLANT CO-13
[VQ35DE]
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Revision: 2006 July 2007 FX35/FX45

If necessary, refill radiator up to filler neck with engine coolant.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer drops.
10. Check cooling system for leaks with engine running.
11. Warm up the engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating step 4 through 7 until engine coolant level no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-129,
"ASSEMBLY" .
2. Remove air relief plug on heater hose.
3. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and reservoir tank with water and reinstall radiator cap.
4. Run the engine and warm it up to normal operating temperature.
5. Rev the engine two or three times under no-load.
6. Stop the engine and wait until it cools down.
7. Drain water from the system. Refer to CO-11, "
DRAINING ENGINE COOLANT" .
8. Repeat steps 1 through 7 until clear water begins to drain from radiator. Radiator drain plug:
: 1.18 N·m (0.12 kg-m, 10 in-lb)
SBIA0445E
Air relief plug: : 1.19 N·m (0.12 kg-m, 11 in-lb)