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AT-300
DISASSEMBLY
Revision: 2006 July 2007 FX35/FX45
29. Remove bracket (1) (VK45DE), clips (2), oil pan (3) and oil pan
gasket.
: Vehicle front
: Bolt (22)
Drain plug (4)
30. Check foreign materials in oil pan to help determine causes of malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
31. Remove magnets from oil pan.
32. Disconnect A/T fluid temperature sensor 2 connector (1). CAUTION:
Be careful not to damage connector.
33. Straighten terminal clips ( ) to free terminal cord assembly and A/T fluid temperature sensor 2 harness.
34. Disconnect revolution sensor connector. CAUTION:
Be careful not to damage connector.
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REPAIR FOR COMPONENT PARTS AT-315
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Revision: 2006 July 2007 FX35/FX45
Front Sun Gear, 3rd One-way ClutchNCS001IR
COMPONENTS
DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from front sun gear.
2. Remove 3rd one-way clutch from front sun gear.
1. Front sun gear 2. 3rd one-way clutch 3. Snap ring
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AT-316
REPAIR FOR COMPONENT PARTS
Revision: 2006 July 2007 FX35/FX45
INSPECTION
3rd One-way Clutch
Check frictional surface for wear or damage.
CAUTION:
If necessary, replace the 3rd one-way clutch.
Front Sun Gear Snap Ring
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the snap ring.
Front Sun Gear
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the front sun gear.
ASSEMBLY
1. Install 3rd one-way clutch in front sun gear.
CAUTION:
Apply ATF to 3rd one-way clutch.
2. Using a flat-bladed screwdriver, install snap ring in front sun gear.
3. Check operation of 3rd one-way clutch.
a. Hold oil pump assembly and turn front sun gear.
b. Check 3rd one-way clutch for correct locking and unlocking directions.
CAUTION:
If not as shown in the figure, check installation direction of
3rd one-way clutch.
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REPAIR FOR COMPONENT PARTS AT-317
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Revision: 2006 July 2007 FX35/FX45
Front Carrier, Input Clutch, Rear Internal GearNCS001IS
COMPONENTS
VQ35DE models
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1. Seal ring 2. O-ring 3. Needle bearing
4. Bearing race 5. Front carrier assembly 6. Snap ring
7. Snap ring 8. Retaining plate 9. Driven plate
10. Input clutch drum 11. Drive plate 12. Rear internal gear
Page 402 of 4366
AT-318
REPAIR FOR COMPONENT PARTS
Revision: 2006 July 2007 FX35/FX45
VK45DE models
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1. Seal ring 2. O-ring 3. Needle bearing
4. Bearing race 5. Front carrier assembly 6. Needle bearing
7. Snap ring 8. Snap ring 9. Retaining plate
10. Driven plate 11. Input clutch drum 12. Drive plate
13. Rear internal gear
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
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REPAIR FOR COMPONENT PARTS AT-319
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Revision: 2006 July 2007 FX35/FX45
DISASSEMBLY
1. Compress snap ring using 2 flat-bladed screwdrivers.
2. Remove front carrier assembly and input clutch assembly from rear internal gear.
3. Remove front carrier assembly from input clutch assembly.
a. Remove bearing race from front carrier assembly.
b. Remove needle bearing from front carrier assembly. (VK45DE models)
c. Remove snap ring from front carrier assembly. CAUTION:
Do not expand snap ring excessively.
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AT-320
REPAIR FOR COMPONENT PARTS
Revision: 2006 July 2007 FX35/FX45
4. Disassemble input clutch assembly.
a. Remove O-ring and seal rings from input clutch assembly.
b. Remove needle bearing from input clutch assembly.
c. Using a flat-bladed screwdriver, remove snap ring from input clutch drum.
d. Remove drive plates, driven plates and retaining plate from input clutch drum.
INSPECTION
Front Carrier Snap Ring
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the snap ring.
Input Clutch Snap Ring
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Drum
Check for deformation, fatigue or damage or burns.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Drive Plates
Check facing for burns, cracks or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Retaining Plates and Driven Plates
Check facing for burns, cracks or damage.
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REPAIR FOR COMPONENT PARTS AT-321
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Revision: 2006 July 2007 FX35/FX45
CAUTION:
If necessary, replace the input clutch assembly.
Front Carrier
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the front carrier assembly.
Rear Internal Gear
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the rear internal gear assembly.
ASSEMBLY
1. Install input clutch.
a. Install drive plates, driven plates and retaining plate in input clutch drum.
Snap ring (1)
Retaining plate (2)
Drive plate (3)
Driven plate (4)
Drive plate/Driven plate: 7/7
CAUTION:
Take care with order of plates.
b. Using a flat-bladed screwdriver, install snap ring in input clutch drum.
c. Install needle bearing in input clutch assembly. CAUTION:
Take care with the direction of needle bearing. Refer AT-
291, "Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
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