2007 FORD FIESTA battery

303-1 4-27 Electronic Engine Controls 303-1 4-27
REMOVAL AND INSTALLATION
Powertrain Control Module (PCM) - 2.OL Duratec-HE (M14),
Vehicles Without: PCM Security Shield
N0TE:lf a new PCM is being installed connect 2. Disconnect the ambient air temperature
WDS. Upload the PCM configuration information sensor electrical connector and detach the
using the programmable modules installation wiring harness from the retaining clip.
routine prior to commencing the removal of the
PCM.
1. Disconnect the battery ground cable.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
3. Remove the components in the order
indicated in the following
illustration(s) and
table(s).
2006.0 Fiesta 1212006 G422233en
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Automatic TransmissionlTransaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40)
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
A WARN1NG:Refer to the Material Safety
Data Sheets for the Automatic Transmis-
sion Fluid E-AW. Failure to follow this
instruction may result in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
Automatic transmission fluid
Grease
Capacities
Specif icat
ions
WSS-M2C 924-A
WSD-MI C
230-A
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids. Automatic transmission fluid
(including cooler and tubes)
I Transaxle to engine flange retaining bolts I 47 I 35 I - I
Litres
5.75
Torque Specifications
I Engine ground cable to transaxle retaining nut I 25 I 18 I - I
I Torque converter retaining nuts I 27 I 20 I - I
lb-in Item
I Starter motor retaining bolts I 47 I 35 I - I
,I Engine and transaxle rear mount retaining bolt I 80 I 59 I - I
Nm
I Lower arm to the wheel knuckle I 48 I 35 I - I
I b-ft
I tie-rod end to the wheel knuckle I 48 I 35 I - I
I Exhaust flexible pipe to catalytic converter I 44 I 32 I - I
I Engine support insulator bolts I 48 I 35 I - I
IGnition switch to starter motor solenoid cable I 7 I - I 62 I
I Battery to starter motor solenoid cable I 12 I 9 I - I
-I indicator tube to transaxle retaining bolt I 25 I 18 I - I
I Selector lever cable bracket retaining bolts I 20 I 15 I - I - -
I Ground cable to transaxle retaining bolt
I Engine rear mount outer retaining nuts
I Engine rear mount center retaining nut I 90 I 66 I - I
I Battery tray retaining bolts I 25 I 18 I - I
I Strut and spring assembly top mount nuts I 25 I 18 I - I - -
Transaxle drain plug
Vehicle speed sensor (VSS) heat shield retaining
1 nut
Turbine
shaft speed (TSS) sensor retaining bolt
Vehicle speed sensor (VSS) retaining stud bolt
2006.0 Fiesta 1212006 G371496en
17
5
13 13 -
-
10
44
-
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
307-01 -62 Transmission (AW81-40) 307-01 -62
REMOVAL AND INSTALLATION
Transaxle
Special Tool(s)
I I Separator, Ball Joint
Support Bar, Engine
303-290A
Adapter for 303-290A
303-290-01 (21 -1 40-01
)
General Eaui~ment
I Securing strap I
General Equipment
Transmission jack
I Worldwide diagnostic system (WDS) I
Materials
Name S~ecification
1 Grease I WSD-MI C230-A I
Removal
A WARN1NG:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid E-AW. Failure to follow this
instruction may
result in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
For
additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids. f
1. Remove the air cleaner. \.
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)/ln4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution and
Filtering, Removal and Installation).
2. Disconnect the powertrain control module
(PCM) electrical connector.
For
additional information, refer to:
Powertrain
Control Module (PCM) - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-1 4
Electronic Engine Controls, Removal and
Installation).
3. Remove the battery tray.
For
additional information, refer to: Battery
Tray (41 4-01 Battery, Mounting and
Cables,
Removal and Installation).
2006.0 Fiesta 1212006 G371506en
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission (AW81-40)
REMOVAL AND INSTALLATION
17. Disconnect the ignition switch to starter Support
the exhaust flexible pipe with a
motor solenoid and battery to starter motor suitable
support wrap or suitable splint.
solenoid cables.
21. Detach the exhaust flexible pipe from the
18. Remove the accessory drive belt cover. catalytic
converter.
Discard the nuts and the gasket.
19. Remove the engine support insulator.
22m &AUTION:L~~~~ the tie-rod end retaining
nut in place to protect the ball joint stud.
N0TE:Use a 5mm Allen key to prevent the ball
joint stud from rotating.
20m ACAUTION:~~~~ bending of the exhaust
flexible pipe may cause damage resulting
in failure. Loosen
the right-hand tie-rod end retaining
nut.
2006.0 Fiesta 1212006 G371506en
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
307-01 -67 Transmission (AW81-40) 307-01 -67
REMOVAL AND INSTALLATION
See - Transmission Fluids.
27. Lower the vehicle.
28. Remove the battery tray support bracket.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
30.
Install the special tools.
29m AWARNING:~~~~ releasing the
transmission fluid, take care to prevent
scolding. Failure to follow this instruction
may result in personal injury.
31. Remove the engine and transaxle rear
A CAUTI0N:Plug the transmission fluid
mount.
cooler feed and return lines to prevent fluid
loss or dirt ingress.
Discard the nuts.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
N0TE:Mark the position of the feed and return
lines to aid installation.
Detach the transmission fluid cooler lines
from the transmission.
1. Push the transmission fluid cooler line quick
release connector onto the transmission.
2. Press together the retaining tabs and detach
the transmission fluid cooler line from the
transmission.
2006.0 Fiesta 1212006 G371506en
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission (AW81-40)
REMOVAL AND INSTALLATION
24. Remove the exhaust flexible pipe support. Install
the transmission fluid level indicator
, 25. Install the engine support insulator. tube
to the transaxle.
26. Install the accessory drive belt cover. 29.
Attach the selector lever cable retaining
bracket to the transaxle.
27. Connect the ignition switch to starter motor
30, Attach the selector lever cable to the solenoid and battery to starter motor
solenoid cables. manual
shift lever.
31. Adjust the selector lever cable.
28m ACAUTION:M~~~ sure the transmission
fluid level indicator tube is fully located in For
additional information, refer to: Selector
the transmission housing. Lever Cable
Adjustment (307-05 f Automatic Transmission/Transaxle
External Controls - Vehicles With:
4Speed Automatic Transmission
(AW81-40), General Procedures).
2006.0 Fiesta 1212006 G371506en
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission (AW81-40)
REMOVAL AND INSTALLATION
39. Install the engine wiring harness support 42. Tighten the engine rear mount center
brackets. retaining nut.
40. Attach the engine ground cable to the 43. Install the battery tray support bracket.
transaxle.
44. Tighten the strut and spring assembly top
41. Tighten the engine rear mount outer mount
retaining nuts on both sides.
retaining nuts.
45. Install the front wheels and tires.
For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires,
Removal and Installation).
2006.0 Fiesta 1212006 G371506en
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
307-01 -76 Transmission
(AW81-40) 307-01 -76
REMOVAL AND INSTALLATION
46. Install the battery tray.
For
additional information, refer to: Battery
Tray (414-01 Battery, Mounting and
Cables, Removal and Installation).
47. Connect the powertrain control module
(PCM) electrical connector to the PCM.
For
additional information, refer to:
Powertrain
Control Module (PCM) - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-1 4
Electronic Engine Controls, Removal and
Installation).
48. Install the air cleaner.
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution
and
Filtering, Removal and Installation).
49. Check the transmission fluid level and top
up with
clean automatic transmission fluid
if necessary.
For
additional information, refer to:
Transmission
Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
50.
N0TE:Only carry out the following step
when a new
transaxle has been installed.
Using worldwide diagnostic system (WDS),
reset the transmission control module (TCM).
2006.0 Fiesta 1212006 G371506en
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